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Chevrolet Silverado fuel leak problems

22 of the 8,746 owner complaints about the Chevrolet Silverado describe fuel leak, most of them for the 2001 model year.

owner complaints
22
worst model year
2001
typical mileage
70,000
Is there a fix? There are 3 recalls for this area of the car. See below

By model year

  • 2015
    1
  • 2014
    1
  • 2011
    1
  • 2009
    1
  • 2008
    1
  • 2004
    2
  • 2003
    3
  • 2002
    2
  • 2001
    4
  • 2000
    3
  • 1998
    1
  • 1996
    2

What owners say

Filed Feb 17, 2016 · Body, Brakes · PA

Brake lines, gas line, transmission fluid lines all rusted/corroded beginning at under 50,000 miles. * had near accidents as the brake lines blew while driving on a highway and was decelerating in an attempt to come to a stop..pedal went to the floor, I continued on (foot off the gas) until the truck slowed down enough on it's own, shifted into low gear & was able to come to a stop and get towed. * shortly after brake line incident, the same thing with the gas line, rusted/corroded and leaked gasoline when ignition was on and pump was running... Towed * a few ,months later, I was parking the truck and fluid started spewing from under the truck - after close examination I determined it was transmission fluid, the lines had rusted/corroded - again,towed. * rear bumper rotted out completely before hitting 35,000 miles- I had it replaced, now the wheels and side quarter panels and everything in between are also rotting out. * currently the dash lights/panel will intermittently begin to flash - the whole dash goes blank, lights off, then they come back on, while driving! **my mechanic recently told me after state inspection, that the frame is the next thing to go, it is rusting out more than expected for a vehicle of it's age/low mileage. Personally, I feel that inferior products were used when the truck was manufactured only because I have another chevrolet product with twice the mileage and 6 years older with barely any rust/rot/corrosion.

Filed Jan 22, 2016 · Engine, Fuel system · 9,595 miles · OR

Fuel leaking from engine. With 9595 miles on the engine the truck leaks fuel from the engine like crazy. Vehicle is 6 months old. Can't get chevy to pickup the rig because they say I need to call the fire department - the fire department tells me there is nothing they can do - been battling with chevy all day on this. Its a safety hazard cabin smells like the inside of a gas tank - I don't feel save driving it anywhere.

Filed Nov 13, 2015 · Fuel system · 34,000 miles · PA

Fuel leaking/spraying out of the rear auxiliary fuel tank. I noticed a strong smell of raw gasoline coming from the rear of the vehicle. Upon further inspection I observed the raw fuel was coming out of the fuel module connecting fuel line. The metal fuel line sits in a well of the rear tank and was completely covered with dirt/moisture/raw fuel. The tank was removed and we immediately noticed that the metal portion of the fuel module metal piping was rusted thru and that was where the raw fuel was being sprayed/pooling in the well area. The design of the fuel tank & module creates a perfect location for dirt/moisture to accumulate. Any type of ignition source could have caused a catastrophic fire and possible explosion. The removed original fuel module was in perfect working condition except for the rotted metal portion of the module. I replaced the rotted fuel module with a new gm oem fuel module. This new module has the same exact construction as the original part. Since there is no possible way to clean or keep clean the well area of the tank, I can only assume the new oem part will deteriorate in the same manner. The vehicle had about 34000 miles on it when the condition occurred. Since it is out of warranty the new module costs for labor and parts was in excess of $1000.00. In conclusion I think this matter should be investigated further because it is obviously a safety hazard involving raw fuel being ejected from the fuel tank under pressure while the pump is running.

Filed Mar 13, 2015 · Fuel system · 25,000 miles · MI

Tl* the contact owns a 2008 chevrolet silverado. The contact observed fuel leaking from the undercarriage of the vehicle. The vehicle was taken to a dealer who diagnosed that the fuel line needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure. The approximate failure mileage was 25,000.

Filed Oct 8, 2014 · Fuel system · 101,000 miles · TX

On oct 4th, 2014 I was traveling from san angelo, tx to san antonio, tx, in my 2011 3500 chevrolet diesel pickup, pulling our 5th wheel camper. When I neared junction, tx I could smell an odor of fuel. On I-10 eb mile 456, I noticed that my fuel gauge was rapidly dropping. When I left junction, the gauge read half full. At mile marker 497, I pulled into a rest stop, because the fuel gauge had dropped to the empty mark. I got out of the truck and could see the diesel pouring off the bottom of the motor. When the dripping stopped I attempted to start the truck, but it would not start. The starter motor was running, but the fuel tank was completely empty. In that distance the truck should have used five gallons of diesel pulling the trailer. Which means that about 14 gallons were dumped onto the highway within 40 miles. My truck was towed to cecil atkission chevrolet in kerrville, tx. The diesel technician there told me that mine would be the 4th diesel he recently worked on with a similar issue. He even showed me another diesel truck that he was currently working on, also with a fuel leak.

Filed Sep 3, 2014 · Fuel system · 5,010 miles · AL

Shortly after starting truck and departing to local store I noticed a strong fuel odor. After driving approximately 3-4 miles my gas tank went from 3/4 full to nearly empty, around the same time passerby's started flagging me down stating that my truck was leaking fuel and smoking from underneath. I immediately pulled over to closest parking lot to realize the truck was massively leaking fuel from different areas and was indeed smoking as if it was about to catch fire. I turned the truck off and moved away. The fuel leak stopped and the smoke eventually dissipated. It was been towed back to dealer by chevrolet road side and is currently being checked for the problem.

Filed Aug 24, 2014 · Brakes · 96,924 miles · MD

Truck was in don mealey chevrolet clemont fl. 34711 for a fuel leak. Upon completion of work technician took truck out for test drive. During the ride he experienced brake failure and almost struck another vehicle. This was reported to me by the service writer [xxx] . The results were rebuild brake lines. 4000 found rear brake line from ABS unit to rear wheels leaking replace brake line and bleed brakes parts $89.71 labor $698.21 total $787.92 plus $75.00 haz. Fluid disposal. Information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6).

Filed Jan 28, 2013 · Brakes, Fuel system · 75,000 miles · NY

After noticing a gas leak, I asked my father to drive my truck to the dealership for repair. When he put the truck into reverse he had no brakes and had to use the emergency brake before rolling into my mother's car behind him. Upon inspection by the dealership, all of my brake lines and gas lines were badly rusted and had to be replaced. Upon research I found this problem quite widespread and expensive, not to mention the critical safety issues involved. I do want to know that chevrolet/gm is concerned about our safety and is addressing this problem.

Filed Nov 21, 2011 · Brakes, Fuel system · 145,000 miles · RI

I took my 1500 chevy pick-up to a gm dealer in ri,( hurd gmc) after I smelled gasoline when driving, the service dept informed me that the fuel line is rotted (at or near the fuel filter)and leaking gasoline near the exhaust, they told me not to drive the truck, for fear of a fire. They also noted that the brake lines the run down the drivers side frame rail are also rotted . I have repaired other brake lines in the front,last year, because of leaking brake fluid, the gm dealer quoted me a price of around $2000.00 to replace the entire fuel line from the tank to the injectors. Which included replacement of all rotted brake lines. I have parked the truck for fear of a fire, or possible loss of brakes. The truck is not a rusted mess underneath, I took care not to drive on salty roads, these lines are made of raw steel, I believe if they were stainless steel, I would not be in this mess. What does one do with a perfectly good truck, but can't drive it for fear of fire or crash ???

Filed Sep 16, 2011 · Engine · 70,000 miles · CA

Tl* the contact owns a 2004 chevrolet silverado. The contact stated that the vehicle exhibited an abnormal knocking from the engine. The dealer diagnosed that fuel was leaking into the engine abnormally. The manufacturer was contacted but denied any assistance with repairs to the failure. The vehicle was repaired but the failure recurred. The failure mileage was 70,000 and the current mileage was 150,000. The VIN was not available.

Related recalls

Fuel system, dieselReported December 11, 2013 · 9,733 vehicles affected
What is wrong
General Motors LLC (GM) is recalling certain model year 2012-2013 Chevrolet Silverado HD and GMC Sierra HD vehicles, equipped with 6.6L diesel engines and dual fuel tanks. In the affected vehicles, the transfer pump which moves fuel from the rear tank to the front tank could malfunction and cause the fuel gauge to indicate an inaccurate reading.
Risk
If the fuel gauge indicates an inaccurate reading it may result in the vehicle unexpectedly stalling, increasing the risk of a crash.
Remedy
General Motors will notify owners and dealers will inspect and replace the fuel transfer pump, as necessary, free of charge. The manufacturer has not yet provided a notification schedule. The recall began on May 30, 2014. Owners may contact Chevrolet at 1‑800‑222‑1020 and GMC at 1‑800‑462‑8782. GM's number for this recall is 13420.

Recall number 13V615000 · Recall details

Fuel system, gasoline: delivery: hoses, lines/piping, and fittingsReported August 2, 2004 · 1,103 vehicles affected
What is wrong
On certain sport utility vehicles and pickup trucks equipped with 5.3l (rpo l59) v8 engines, the engine fuel rail crossover tube retainer screws were not manufactured to specifications and may break.
Risk
If the tube retainer screw breaks, fuel could leak from the fuel rail crossover joint, the engine may stall and, if an ignition source were present, an engine compartment fire could occur.
Remedy
Dealers will inspect the fuel rail crossover tube and, if necessary, replace the retainer screws. Owners were notified by telephone on july 30, 2004, with a followup owner letter began august 5, 2004. Owners should contact chevrolet at 1‑800‑630‑2438 or gmc at 1‑866‑996‑9463. Note: the gm bulletin lists the tahoe and yukon models because canadian vehicles are included in the bulletin. No u.s. Tahoe or yukon vehicles are included in the u.s. Campaign.

Recall number 04V376000 · Recall details

Fuel system, other: deliveryReported November 3, 2003 · 395 vehicles affected
What is wrong
Some 2wd and 4wd pickup trucks, converted to either dedicated or bi-fuel compressed natural gas (cng) fuel usage, were assembled with a throttle cable that can contact and rub through the flexible pressurized fuel line creating a pinhole leak of natural gas to the atmosphere.
Risk
A strong odor of natural gas may be detected from inside the vehicle, possibly accompanied by a hissing noise. If the natural gas were accidentally ignited, serious injury could result.
Remedy
Dealers will secure the throttle cable to eliminate the possibility of contact with the cng fuel line. The cng fuel line, throttle cable, and cruise control cable are also to be inspected and replaced if necessary. Owner notification began on december 11, 2003. Owners should contact chevrolet at 1‑800‑630‑2438 or gmc at 1‑866‑996‑9463.

Recall number 03V435000 · Recall details

Questions about the Chevrolet Silverado fuel leak

Which Chevrolet Silverado years have fuel leak problems?

The model years with the most reports are 2001 (4 complaints), 2000 (3 complaints) and 2003 (3 complaints).

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