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Chevrolet Suburban fuel gauge problems

41 of the 8,048 owner complaints about the Chevrolet Suburban describe wrong fuel gauge reading, most of them for the 2001 model year.

owner complaints
41
worst model year
2001
typical repair cost reported
$800
typical mileage
67,880
Is there a fix? There are 6 recalls for this area of the car. See below

By model year

What owners say

Filed Jun 30, 2021 · Acceleration · TX

The speedometer issue started 1 year ago, the speedometer shows needle stuck on 0 or all the way down to right side. Now issues with the gas gauge and oil gauge are happening also Mechanic has checked on this and stated that replacement needed.

Filed Oct 31, 2019 · Fuel system · 180,000 miles · OH

Fuel level sensor failed causing fuel transfer pump to overfill front fuel tank. Causing front fuel tank to expand and develop a fuel leak.

Filed Sep 16, 2019 · Brakes, Fuel system · 209,357 miles · NC

Fuel pump may falter or fail; fuel pump relay was non-functional, replaced it; other fuses passed testing with meter; vehicle started, would not run more than a few minutes. New fuel filter. Guy at service station banged on gas tank, and it would start then run great for a minute, then will not restart. Ordering a replacement fuel pump. Bought this vehicle in 2005 about the time of gm recall 05027. In doing online trouble-shooting today, I discovered the 2001 gm recall 05027. Have had this problem several times. Fuel filter was last changed in july 2009. Complete failure when in motion, backing out of service station onto main street (us 64 bus), just inches from lane of travel (6.14.19).what could be worse than fuel pump failure at a busy intersection during lunch hour? Grateful it didn't catch fire, or get hit. As the service attendant tried to restart it, over and over, the relay in the ecu may have failed at that time. In the interim, my husband died. I replaced relay/fuses today 9/14/19, and vehicle started, but would not stay running. Another mechanic banged on fuel tank, it ran for a while, so he advised replacing pump, which is not rocket science after viewing youtube how-to videos. With the pump failing sporadically, and responding to the vibration of being banged, it seems like faulty wiring or connection problem, or that something is loose or not fully seated anymore. Lots of folks say the chevy 1500 is widely known for fuel supply problems. Gas gauge has not been accurate ever. When full, it may show empty when turning or hitting a slight bump in the road. (track by computing mpg and mileage, to determine range). In short distances, it swings full-> empty->full. Wiring diagram shows tiny fuse labeled prime, none there. Abs indicator lights up because sensor cable at right front tire may fail on left turn, or hard right turn, yet brakes are fine.

Filed Jun 26, 2017 · Fuel system · 101,000 miles · PA

Tl* the contact owns a 2007 chevrolet suburban. The contact noticed a fuel odor when the vehicle was parked. The failure occurred without warning. The vehicle was taken to the local dealer: bertot tires located at 1209 beach lake hwy, beach lake, pa 18405; phone number: (570) 729-0246 where it was diagnosed that the fuel line was leaking and the fuel sending unit needed to be replaced. The vehicle was repaired. The manufacturer was not contacted. The manufacturer was not made aware of the failure. The failure mileage was 101,000.

Filed Dec 2, 2014 · Fuel system · 95,000 miles · MI

Gas gauge showing inaccurate fuel levels. Continuously shows empty, although wll not take more fuel.

Filed Jun 11, 2013 · Electrical · 45,000 miles · TX

At approximately 4 years and 45,000 miles after purchase of my 2005 suburban, the tachometer began failing with intermittent low readings or no reading. Since the vehicle was out of warranty and the tachometer isn't really very useful for an automatic transmission vehicle, I was not overly concerned and I did not bring the vehicle in for repair due to the anticipated high expense. Shortly after the tachometer failure (about 55,000 miles) the gas gauge began failing with erratic readings. Ultimately the behavior degraded to a pegged counter clockwise condition where the reading now stays at all times. Although inconvenient, the 'miles to empty' information display seemed to continue to work normally and I decided I could use that method instead of having a repair performed. I've been using that method ever since without any issues, but I tend to be conservative and fill up before I come close to being empty. Within the next six months after the gas gauge failed (about 60,000 miles), the volt meter began giving erroneously high readings of about 20 volts. It was a pretty rare event. When it showed this over voltage condition, I checked the charging voltage at several locations and found the voltage to be normal. When I determined that there wasn't an actual over-voltage condition, I wasn't too concerned about this infrequent issue. Several months after the gas gauge failure, the speedometer began failing with low or no readings. It started out to be a very rare occurrence. The issue now seems to be occurring with greater frequency. The increased failure rate concerns me since it can result in a safety hazard as well as could result in a costly speeding ticket. I was not notified of any of the gm campaigns for this issue on the same model vehicle on different vins. Gm's position is any repair will be at my full expense (approx $600).

Filed Jan 21, 2013 · Electrical · 100,000 miles · MA

Our speedometer just all of a sudden stopped working,from time to time it looks like it is working but it is not going the speed that it says. Since this started our oil gauge,and now fuel gauge has stopped working.

Filed Sep 13, 2011 · Electrical, Fuel system · 130,000 miles · TX

Instrument cluster failed after extreme cold temperatures, fuel gauge, temperature gauge, oil pressure gauge and battery charging system gauge. Gm knows about the faulty gauges and as of this date has not made a recall of the instrument panel. Considering all legal remedies afforded by law as this is a problem that can be rectified by gm by replacing the aforementioned faulty factory equipment.

Filed May 2, 2011 · Fuel system · 65,000 miles · FL

Tl* the contact owns a 2004 chevrolet suburban. The contact stated that the fuel gauge was reading inaccurately and he was unable to determine how much fuel was in the vehicle. The contact did not inform the dealer or manufacturer of the failure nor was the vehicle repaired. The current mileage was 95,000 and the failure mileage was 65,000. The VIN was unavailable.

Filed Jul 1, 2010 · Electrical, Fuel system · 69,000 miles · UT

Tl*the contact owns a 2001 chevrolet suburban. The contact was driving approximately 55 MPH when he noticed that the fuel gauge displayed empty which was inaccurate; however, the vehicle suddenly stalled. The vehicle was towed to his residence. The contact repaired the vehicle by replacing the fuel pump module. The failure mileage was approximately 69,000. Updated 08/24/10 *lj the consumer stated the electrical wring in the fuel pump module had melted the insulation and was causing a short in several placed. Updated 08/24/10

Related recalls

Fuel system, gasoline: delivery: fuel pump: control/drive moduleReported September 23, 2021 · 14,939 vehicles affected
What is wrong
General Motors, LLC (GM) is recalling certain 2021 Cadillac Escalade, Escalade ESV, Chevrolet Suburban, Tahoe, GMC Yukon, and Yukon XL vehicles. The fuel pump power control module may cause the fuel pump to fail or operate intermittently, which can interrupt fuel flow to the engine, and cause an unexpected engine stall.
Risk
An engine stall increases the risk of a crash.
Remedy
Dealers will replace the fuel pump power control module, free of charge. Owner notification letters were mailed on October 14, 2021. Owners may contact Chevrolet customer service at 1‑800‑222‑1020; Cadillac customer service at 1‑800‑458‑8006; or GMC customer service at 1‑800‑462‑8782. GM's number for this recall is N212332040.

Recall number 21V739000 · Recall details

Fuel system, gasoline: delivery: fuel pumpReported November 21, 2019 · 502 vehicles affected
What is wrong
General Motors LLC (GM) is recalling certain 2020 Cadillac Escalade, Escalade ESV, Chevrolet Camaro, Silverado 1500, Suburban, Tahoe, GMC Sierra 1500, Yukon, and Yukon XL vehicles. The fuel pump may be missing a pressure regulator, allowing for over-pressurization of the fuel system.
Risk
Over-pressurization can crack the fuel pump and cause leaks, increasing the risk of a fire in the presence of an ignition source.
Remedy
GM will notify owners, and dealers will replace the fuel pump, free of charge. The recall began December 18, 2019. Owners may contact Cadillac customer service at 1‑800‑333‑4223, Chevrolet customer service at 1‑800‑222‑1020, or GMC customer service at 1‑888‑988‑7267. GM's number for this recall is N192283991.

Recall number 19V837000 · Recall details

Fuel system, gasolineReported May 6, 2009 · 27,188 vehicles affected
What is wrong
Gm is recalling 27,188 my 2009 cadillac escalade, escalade hybrid, escalade esv, and escalade ext; chevrolet avalanche, suburban, tahoe, tahoe hybrid, and colorado; and gmc yukon, yukon hybrid, yukon xl, and canyon vehicles. The fuel system control modules may have a condition in which an adhesive separation of the room temperature vulcanizing (rtv) seal between the seal and the housing may allow water to seep into the module.
Risk
Water in the module could cause a short or open circuit, illumination of the service engine soon lamp, setting of diagnostic trouble codes or the engine may be hard to start, may not start or may stall increasing the risk of a crash.
Remedy
Dealers will install a new fuel system control module free of charge. The recall began on may 18, 2009. Owners may contact cadillac at 1‑866‑982‑2339, chevrolet at 1‑800‑630‑2438 and gmc at 1‑866‑996‑9463 or at www.gmownercenter.com.

Recall number 09V154000 · Recall details

Fuel system, gasoline: delivery: fuel pumpReported April 14, 2005 · 316,508 vehicles affected
What is wrong
Certain trucks and sport utility vehicles were built with fuel module reservoir assemblies that contain fuel pump wires connectors may overheat under certain operating conditions.
Risk
If the ignition circuit wire is exposed, the fuel pump fuse will blow, disabling the fuel pump and causing an engine stall or no-start condition. If sufficient heat is conducted to the pass-through connector, a hole in the connector may result, which may cause a 'service engine soon' light to be illuminated during the emission system diagnostic routine. Fuel vapor and in some cases liquid fuel may leak out of the fuel tank through the hole in the connector body. Fuel leakage, in the presence of an ignition source, could result in a fire. Also if the ignition circuit or ground wire is exposed and shorts to the fuel level sender card wires, inaccurate fuel level readings may result.
Remedy
Dealers will remove the fuel tank, and remove the module reservoir assemblies from the tank, and install a new service kit free of charge. An interim letter to owners was mailed on may 25, 2005. The owners were re-notified on october 19, 2005, since parts are now availabe. Owners may contact chevrolet at 1‑800‑630‑2438 and gmc at 1‑866‑996‑9463.

Recall number 05V155000 · Recall details

Fuel system, gasoline: delivery: hoses, lines/piping, and fittingsReported August 2, 2004 · 1,103 vehicles affected
What is wrong
On certain sport utility vehicles and pickup trucks equipped with 5.3l (rpo l59) v8 engines, the engine fuel rail crossover tube retainer screws were not manufactured to specifications and may break.
Risk
If the tube retainer screw breaks, fuel could leak from the fuel rail crossover joint, the engine may stall and, if an ignition source were present, an engine compartment fire could occur.
Remedy
Dealers will inspect the fuel rail crossover tube and, if necessary, replace the retainer screws. Owners were notified by telephone on july 30, 2004, with a followup owner letter began august 5, 2004. Owners should contact chevrolet at 1‑800‑630‑2438 or gmc at 1‑866‑996‑9463. Note: the gm bulletin lists the tahoe and yukon models because canadian vehicles are included in the bulletin. No u.s. Tahoe or yukon vehicles are included in the u.s. Campaign.

Recall number 04V376000 · Recall details

Fuel system, gasoline: storage: tank assemblyReported January 27, 2003 · 5,734 vehicles affected
What is wrong
On certain pickup trucks and sport utility vehicles, vehicles, during a 30 degree left angle frontal impact of sufficient severity, a tear could develop in the mid-frame cross member at its attachment to the left frame rail. If the mid-frame cross member tears during frontal impact and produces a sharp edge, contact of the sharp edge with the fuel tank could result in a puncture of the fuel tank and possible fuel leakage.
Risk
Fuel leakage, in the presence of an ignition source, could result in a fire.
Remedy
Dealers will install a fuel tank shield. Owner notification began february 20, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1‑800‑222‑1020 or gmc at 1‑800‑462‑8782.

Recall number 03V019000 · Recall details

Questions about the Chevrolet Suburban fuel gauge

Which Chevrolet Suburban years have wrong fuel gauge reading problems?

The model years with the most reports are 2001 (9 complaints), 2004 (6 complaints) and 1999 (5 complaints).

How much does it cost to fix wrong fuel gauge reading on the Chevrolet Suburban?

Owners who mentioned a price put the repair at about $800 (median of 5 complaints that include a dollar amount). Costs vary with mileage, warranty and where the work is done.

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