Strong fuel smell in cabin and outside of car when gas tank is full. Discovered gas in the cabin sitting on top of the fuel tank under the passenger-rear seat. Multiple posts in online forums confirm this is a known issue. Vehicle owner ordered a new o-ring to attempt repair. Area around fuel pump under driver's-rear seat was not affected. No warning lights, notices or performance issues. Only indication is strong gas fumes in car after filling up the gas tank (auto shutoff at pump, not topped off) which persists for several days. Problem seems minimized if gas tank is shorted 2-3 gallons from max capacity on fillup (about 14 gallons when car is close to empty per the gas gauge in dashboard.) Car was not inspected by dealer, insurance agent, police, independent service center, or anyone else other than owner.
2005 Chrysler 300 fuel system problems
81 complaints (10% of all complaints for this car). Typical mileage when it fails: 97,550.
- owner complaints
- 81
- of this car's complaints
- 10%
- typical mileage
- 97,550
- crashes
- 0
- recalls
- 0
Which part fails
- Storage: tank assembly4
- Delivery: hoses, lines/piping, and fittings2
- Storage: fuel gauge system1
- Delivery: fuel pump1
- Delivery1
At what mileage
Complaints by mileage at the time of the problem.
Chrysler 300 fuel system problems in other years
Specific symptoms reported on the 2005 Chrysler 300 fuel system
Phrases found in the owners' own descriptions, so one complaint can mention several symptoms.
Related recalls
No recalls on record for this model year.
What 2005 Chrysler 300 owners say
Most recent owner complaints, unedited.
Engine stalls after fueling tank. This has been confirmed by an independent service center. Spent months and lots of dollars trying to fix problem. Did research on internet and found chrysler had issued bulletin 14-002-14 showing there a problem with chryser 2005 and 2006 300's stalling. The fuel pump is in the tank and not monitored by engine computer. The fuel pump had gone bad causing the car to stall. Called chrysler and they said that the bulletin did not cover my model. Can not use car now because it is a safety hazard. Need help on this issue.
Our 2005 Chrysler 300 stalls and will not restart for many minutes after we refuel it. Chrysler stated they have extended the warranty to a life time coverage if you are experiencing this issue you are able to get it covered under said warranty. We have contacted them and they state this one is not covered. How can we go about getting this covered. It obviously has the issue they have recalled and should be covered!! Thank you, Shannon Hainzlsperger
My 2005 Chrysler 300 has been having an issue with the fuel tank. When you get fuel in it then it won’t stay started. It keeps stalling out repeatedly. It also stalls out randomly under 25mph. Both are dangerous as it may cause you to get T-boned leaving gas station as it repeatedly stalls. Also it stalled out on the freeway on-ramp under 25mph. This is also dangerous as you lose your steering at the same time. Someone could have been injured or killed. And Chrysler needs to take this more seriously than they did just with the 2005 300c. It’s happening to more models of that year as well. Their offered remedy was telling me not to fuel it all the way up anymore past 3/4 of a tank. A dealership confirmed it needs a full fuel tank replacement and has had it since Memorial Day. They still have it currently. Chrysler told me and the dealership I’m on my own after treating me horribly most of the time on the phone calls with customer care center as I was jumping through hoops for them over and over for around 2 months. Whenever I get someone kind and helpful they won’t let me speak to them again. I have this all written down. And will get the estimate when I get my car back. But I don’t have $2800 ($2000 alone is just the fuel tank) to fix this on my own. Especially not when there is a known issue. Fuel tanks just don’t break and need full replacement as a common issue in vehicles. But Chrysler says my vehicle is too old. Which they knew the year of my vehicle when I called in the first place. And they know there is a known issue which is why they have lifetime fuel tank replacements on others of the same year. It’s too bad they weren’t pushed to do a total recall rather than just a safety bulletin. It left the rest of us that end up having issues with the fuel tanks in danger. It’s not just coincidental. It’s been acting up for awhile and I couldn’t find anyone that had ever heard of this until the Chrysler forums. It got worse in 2020 to present. Thank you.
In the begining my car stall after filling the tank up with gas. It would stall at low idle like for instance when I come to a stop. But it also have done it when I've been on the highway when I release the gas pedal which is very dangerous to me and everyone around me. Especially on a major city highway like atlanta. I;ve been trying to get this resolve since early last year.
I was driving down the road and my vehicle died. Now it does every time I come to a complete stop. The steering makes a clicking noise when I turn
Gas tank leaks. No holes, car stalls loses gas tank leaks contuinly was checked for holes none we could see. Smells like gas all the time. Car has 101.000. Miles
Ii own a 2005 300c with 1001,500 miles. I had a problem with the car running out of gas when the gage was still showing gas in the tank wile driving in city streets, and once in highway. Luckily I was in the right lane. I complained to the dealer in two occasions of this occurrence. Finally the tank was replaced around 2014. After that, I went back to the dealer on several occasions complaining that after filling my tank with gas there was a strong smell of fuel. They keep telling me there was nothing wrong. Finally in october 2019. I took car back and was told there was a crack on the at top of fuel tank pump housing r/h, and gas was leaking from the attaching ring and the rubber hose and accumulating on some cavities at top of pump. The dealer quoted me about a thousand dollar for the job, and needed keep my car for 3 days. I got a second opinion and was told this has being happening for a long time. I eventually had the car repaired at the second location for less than $450 dollar including parts, and the was car fixed in 4 hours not 3 days and a thousand dollars. Also! I had an incident were the factory battery in the car exploded in the trunk of the car wile I was driving. Approximately 2011.
Car shut off while driiving 30mph also with full will jerk and stall
I was driving slowly, under 10 miles per hour, when it just up and died on me. Tried to restart, but would not. Let it sit for 5 minutes, pushed the gas pedal and held it half way down and vehicle started. But would not idle. Tried to hold pedal and put it in drive.to limp it home, but died when engaging drive. Long story short, it wont start or run unless you give it gas, will not idle in park, neutral, reverse or drive, and there have been hundreds of complaints for this. That being said, I'm assuming someone has to die in an accident, maybe several lives lost before you decide to take this seriously. You people do realize what happens when an engine stalls while driving yes? Loss of brakes for the most part, power steering, acceleration, the list goes on...now put someone behind the wheel that doesn't know how to react. But I guess y'all missed that portion of the class, or you just dont give a [xxx]. Information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6).
Questions about the 2005 Chrysler 300 fuel system
Does the 2005 Chrysler 300 have fuel system problems?
Owners have filed 81 complaints about the fuel system of the 2005 Chrysler 300, 10% of all its complaints.
At what mileage do 2005 Chrysler 300 fuel system problems start?
The typical (median) mileage in owner complaints is 97,550 miles.
Was there a recall on the 2005 Chrysler 300 fuel system?
There is no recall for this problem on this model year.
What year does the Chrysler 300 have the most fuel system problems?
The Chrysler 300 model years with the most fuel system complaints are 2006 (172 complaints), 2005 (81 complaints) and 2007 (23 complaints).
Other 2005 Chrysler 300 problems
Airbags 255Transmission 189Electrical 99Engine 93Suspension 49Steering 43Tires 42Lights 34Acceleration 25Brakes 20Body 19Visibility 14Seat belts 10Wheels 10Driver assistance 6Seats 6Locks 4
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