2004 Chrysler Town and Country fuel system problems

Filed Jul 14, 2018 · Engine, Fuel system · 70,000 miles · DE

After every fuel fill the vehicle runs rough or stalls. Most times for the first mile then clears up. Almost impossible to pull out in traffic after filling the tank.

Filed Sep 10, 2017 · Fuel system, Transmission · 172,000 miles · SC

The car will sometimes cut off after fueling and snells if gas fumes. The service engine light came on and tge car would not pull in drive later car will not engage in the reverse gear. Car has been sitting for almost 2 months since thus happened. The car not pulling was while driving had to be towed home.

Filed Aug 9, 2017 · Fuel system · 75,250 miles · CA

Purchased van used from a toyota dealership in may of 2010. Reported within days to dealership that van had a stutter when at idle. They gave it a tune up but it did not resolve the issue. Warranty purchased with van did not cover the fuel system. Stuttering continued and became worse as the years went by. Van began to die when idling, especially if turning left which put us in danger a number of times. Also, we smelled fuel. We replaced the tank in 2013. However, our mechanic informed us at the time that it had a design flaw and the same issues would occur in a matter of time. Tank was fine for two years. Within a month of the warranty expiring it began to stutter at idle again. It helps to not fill the tank completely. However, it smells of fuel and continues to stutter at idle. We will not spend another $1500 to replace the tank as with the design flaw the issue will just reoccur. Chrysler needs to recall the gas tank and create a design free of faults.

Filed Mar 28, 2017 · Fuel system · 130,000 miles · PA

Car stalls when full gas tank. Doesn't happen every time, but it's always when full. Makes very unsafe condition. I've learned not to make left turns in first 5 minutes after filling, or best not to fill. It's a common problem when looking online, chrysler replaces tank for valve on tank for some people. They refuse to do anything for me, but offer a $1500 fix. It truly is a widespread safety hazzard.

Filed Feb 23, 2017 · Fuel system · CA

Every time I refuel car will hesite and stall. It's specially dangerous when u get fuel next to the freeway because it will stall as you trying to get to freeway speed and somebody can hit you from behind.

Filed Apr 25, 2016 · Fuel system · 93,000 miles · IA

Tl* the contact owns a 2004 chrysler town and country. While driving approximately 55 MPH after filling the tank with fuel, the vehicle stalled. The contact coasted to the side of the road and waited approximately three minutes. Afterwards, the vehicle restarted and operated normally. The failure recurred right after filling the vehicle with fuel approximately nine times. The vehicle was driven to the dealer, but was not diagnosed. The manufacturer was notified on the failure. The contact also received a recall notification for a fueling issue with the vehicle. The federal safety agency campaign number was unknown. The approximate failure mileage was 93,000.

Filed Jan 23, 2016 · Acceleration, Engine · 166,000 miles · WI

After filling up with fuel, the car was started, and driven out of the gas station, but less than 50 feet out onto the road, the car lost power then regained power then lost it cycling rapidly through this where RPM would come up to idle speed than drop to near zero up and down. No ability to move out of traffic, etc., eventually completely stalled. The car started hard, but restarted and I could drive out of harms way. The car drove for about 2 blocks and acted up again for a few moments and then performed fine. This problem also occurred for another driver in the family about 2 weeks (4 fuel fills) earlier.

Filed Jan 23, 2016 · Fuel system · 91,000 miles · KY

Our 2004 has been stalling since before february, 2014, before 91077 miles. 2/14 was when I started keeping records of problem. Whether I waited or not, with engine running before leaving the station, the van would stall after idling while waiting for traffic to clear, and I pulled out into traffic on a state highway. It restarts right away. I fuel up close to interstate and at times it either stalls or hesitates on entrance ramp. In an article from cbs may 2014 the federal safety agency questioned chrysler about 150,000 vans, and 160,000 dodge charger and magnums with this problem. In a letter to the federal safety agency on 8-9-2013 chrysler stated: "data shows that stall after refuel incidents present a low risk of accident or injury. The majority of stall after refuel incidents occur at low speeds or when the vehicle is stopped". That is not true. When I pull into traffic and van stalls or hesitates, I have not applied my brake, the van stops with no warning to vehicle behind. I've seen what damage crashes even at 35 MPH can do. When it happens on entrance ramp to interstate and the van stalls as I am accelerating with vehicles following, there is no warning to vehicles behind me when they are expecting an increase in speed and I come to a roll and am fighting the steering wheel with no power steering to pull to side to get out of traffic's way till I can shift to neutral and restart engine. We have 77 printed articles in hand, out of countless numbers from the internet, about this problem, with no resolve. We will gladly send you these, but you can see them from the net also .what finally brought this to a head is my wife almost got rear-ended entering the interstate. I have just found out what the cause is after years of chrysler dealers and local garages trying to repair this, with no luck, looking for a fix before a crash happens.

Filed Dec 16, 2015 · Fuel system · 154,000 miles · MO

After refueling the van the engine starts easily, I then pull out into traffic and then the engine stalls out in traffic. This only happens after filling the tank full. Usually will restart after the starter cranks a bit. Then the van runs fine until I refill the gas tank again. This has happened on numerous occasions since I purchased the vehicle used three years ago. Your form only has room for one occasion to report.

Filed Nov 11, 2015 · Fuel system · 9,500 miles · NY

In 2005 a 2004 chrysler t & c platinum series van was purchased. In the spring, we traveled across country on a family vacation putting over 9,000 miles on it and never experienced a problem with it. Shortly after returning home, (ny) I had my first frightening experience while trying to enter a state highway where vehicles were going 70 m.p.h. I had just refueled and merged onto the highway when the car stalled and I rolled to side of the highway.( no power steering, no brakes) I tried to restart it several times before it would "catch." since that first episode occurred, it has been repetitive to this date. 11/11/15 I repeatedly took it to my chrysler dealer (who, by the way has been rated no. 1 in the country) with the same complaint. The fuel line was "flushed" several times and was fruitless in any resolve of the problem. It has occurred when in a traffic circle, traveling in traffic, and just trying to enter the road after stopping for a stop sign. Always only after refueling.today, it is at the dealership for yet again another try at fixing the problem along with a fuel pump replacement. While I understand this investigation has been "closed", I can't understand why you would wait for something catastrophic to happen before taking any action on this complaint by so many people. After not having resolve with the dealer, I called chrysler and it was suggested that I have the serviceman come along with me when I refuel to duplicate the problem or have the service manager call their engineering dept. Chrysler should be made to make this right for all parties affected by this potentially dangerous problem.