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1996 Dodge Caravan: fuel pump failure

40 of the 1,394 complaints about the 1996 Dodge Caravan describe fuel pump failure.

owner complaints
40
of this car's complaints
3%
typical mileage
100,000
recalls
4
Is there a fix? There are 4 recalls for this area of the car. See below

Fuel pump failure by model year

What owners say

Filed Feb 18, 2011 · Fuel system · 151,000 miles · MI

Tl*the contact owns a 1996 dodge grand caravan. The contact stated that fuel was leaking from his tank in large amounts. The vehicle was inspected by a independent mechanic and they advised him that he needed to replace the tank and the fuel pump. The vehicle has not been repaired. The manufacturer was contacted and advised him that the recall was expired and could not assist him. The failure mileage was approximately 151,000. Updated 03/24/11*lj updated 05/02/11

Filed Sep 17, 2010 · Fuel system · 156,398 miles · NH · fire

Tl* the contact owns a 1996 dodge caravan. The contact was driving 30 MPH when he was advised by another motorist that fuel was leaking from the top of the fuel tank. The contact had just refueled the vehicle. The vehicle was taken to a local mechanic and the contact was advised to replace the catalytic converter. The mechanic also stated that there was evidence of a small fire from the fuel tank. The mechanic referred the contact to the dealer to inquire about a potential recall on the vehicle (the federal safety agency campaign id number: 99v216000, fuel system, gasoline: delivery fuel pump). The dealer advised that the vehicle was included in the recall but the dealer refused repairs because of the damages from the small fire. The vehicle was not repaired. The failure mileage was 156,398 and the current mileage was 156,432.

Filed Jul 13, 2007 · Fuel system · 100,000 miles · GA

Tl*the contact owns a 1996 dodge caravan. The contact stated that the fuel tank causes fumes to enter the passenger compartment of the vehicle, as well as fuel leakage. He stated that the fuel tank was replaced a year ago, but still emits fumes. The vehicle was previously repaired under recall # 99v216000 (fuel system, gasoline:delivery:fuel pump). The incident and purchase dates were unknown. The current mileage is 165,000 and failure mileage was 100,000.

Filed Jan 15, 2004 · Engine · 79,000 miles · PA

I want to get your advice about my caravan. Even though I replaced thermostat several months ago, I experienced same problem recently that I have been suffering for a long time. Caravan loses power while running, I mean that engine is running but very unstable and going to stop if deeply press gas pedal. Once I lose power, it is difficult to drive because of insufficient power. But if I wait until engine cool down (typically an hour or so), it recovers to normal condition. Even though I checked it at the chrysler dealer, they do not know exactly what would be the reason. Only what they can do is based on the computer diagnosis from multiple misfire. When it was checked several months ago, they said that there is nothing wrong in the fuel pump and replaced thermostat. But some people, who work at a garage, told me that there is a possibility that the fuel pump is not normal. The fuel pump problem may not be monitored by computer diagnosis. This problem persists even though I replaced a lot of parts; spark plug cable, (not spark plug because it is less than 20000 mile after replaced), rotor, rotor cap, fuel filter and air filter. If these parts are replaced and there is still same problem, we need to suspect fuel pump. He told me to pay attention to the sound that can be heard when we put the key to the ignition position when starting engine. It is possible to hear fuel pumping sound for about one second even though the engine is not running if turn the key to ignition position. And he told me to pay attention to this sound again when my car loses the power. If this sound is not heard, he said that it is definitely due to the fuel pump defect when the power is not sufficient and need to replace fuel pump. Do you agree with his suggestion. Until his assumption is proved, it may be a waste of money if simply replace fuel pump which is quite expensive.

Filed Dec 3, 2003 · Transmission · IN

We purchased our 1996 caravan new and we have had to replace the transmission 3 times (of those 1 time was rebuilt under manufacturer warranty) the last time we had rebuilt was in may 2003 and is already starting to act up again, it is slipping in first gear (between 10-35 MPH). We have had the fuel pump replaced twice; we are now having problems with gasoline smell coming from under hood. The timing belt just broke this week. We have numerous oil leaks; we are averaging 3-4 quarts of oil per week; we had one mechanic put dye in the oil and he had us drive it for a few days and then checked it and stated there was 4-5 oil leaks and we would be better off to buy a new car; and we have been told this by several mechanics due to the multple problems we have had. We have also had several problems with air conditioner; and the serpentine belt broke several times under warranty and just had to replace it again this week along with the timing belt and cam seals. We had about 2 pages of of warranty work done and right after warranty ran out it went down hill from there. We also had to replace the clock spring and 6 months later there was a recall on the clock spring and now I cannot find my receipt. We are very unhappy with this vehicle and it has more problems than we can count and we very dissappointed that we paid over $18000 for a vehicle and had to put approx more than $4000 in unneccesary repairs that should have never happened. We have been told by several mechanics that the transmissions in these caravans are junk and there aer always problems with them and this doesnt seem very fair to us as consumers because we put out trust into dodge/chrysler corp and we ended up with a lemon. Last year I sent an email to chryler and explained the problems and they basicly just blew us off, of course because it wasnt there problem now since the warranty was expired, I will say this I will never buy another chrysler product again.

Filed Oct 22, 2003 · Fuel system · 46,411 miles · OR

Vehicle suffered three fuel tank failures.*mr in between the three failures the consumer had the vehicle in the repair shop on multiple occasions to have the fuel system inspected. Because the smell of fuel was so powerful windows had to be closed while operating the vehicle. The dealer was notified about the defective fuel pump assembly and refused to reimburse the consumers for repairs made. Please respond promptly in resolving matters.

Filed Mar 4, 2003 · Fuel system · PA

The smell of fuel filled the vehicle while being driven. The consumer stated that there were problems with the fuel pump. There were recalls that corresponded with the consumers complaint(recall numbers 99v216000, 00v268000).

Filed Jun 11, 2002 · Fuel system · WA

Fuel pump regulator is producing too much pressure, and extra pressure is causing fuel injection o-ring to fail.

Filed Mar 12, 2002 · Airbags, Engine · MI

While driving air bag light is illuminated, and horn/ cruise control are inoperative. Windshield wipers come on sporadically. Dealer was not contacted. *ak consumer states that service engine light will not go out, fuel pump , computer and coil pacer replaced. Also presently in the process of replacing clock spring.

Filed Oct 11, 2000 · Electrical · MD

Upon slowing down to 10-15 MPH vehicle will hesitate, and then completely stall, cause unknown. Dealer cannot identify the cause.*ak the dealer believed the transmission failure is causing the problem and replaced it . When the problem continued the dealer replace the torque convertors, battery and finally fuel pump but the problem continued.

Filed Oct 6, 2000 · Fuel system · OH

Consumer received a recall letter on fuel pump. Called dealer and there were no parts available.

Filed Aug 2, 2000 · Fuel system · NY

Recall 99 v 216 000/ fuel pump. After dealer had repaired vehicle under the recall fuel tank leaked. Since the initial repair , the dealer has attempted to repair the vehicle unsuccessfully. Manufacturer has been notified.

Related recalls

Fuel system, gasoline: fuel injection systemReported September 13, 2000 · 1,163,000 vehicles affected
What is wrong
Vehicle description: mini vans built with 3.3l and 3.8l engines have fuel rails with nitrole rubber o-ring seals that can degrade over time. Fuel leakage from the underhood fuel injection fuel rail could result, increasing the likelihood of a vehicle fire.
Risk
Fuel leakage in the presence of an ignition source can result in a fire.
Remedy
Dealers will install a seal on the vehicle fuel rails to prevent external leakage of fuel from the fuel rail crossover tube, should the existing o-rings continue to degrade. Owner notification began on january 25, 2002. Due to the large quantity of vehicles involved in this campaign, the owner notification will be phased over the next several months. However, if a vehicle is leaking fuel from the o-rings, the vehicle should be taken into a dealer to have this repaired as soon as possible. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact daimlerchrysler at 1‑800‑853‑1403.

Recall number 00V268000 · Recall details

Fuel system, gasoline: delivery: fuel pumpReported August 9, 1999 · 635,469 vehicles affected
What is wrong
Vehicle description: minivans. Fuel can leak from the fuel tank at the interface of the fuel pump module attachment.
Risk
If a fuel leak occurs in the presence of an ignition source, a fire could occur.
Remedy
Dealers will replace the fuel pump module attaching nut with a nut that includes tighter design tolerances. The sealing o-ring will also be replaced.

Recall number 99V216000 · Recall details

Fuel system, gasoline: storage: tank assembly: filler pipe and capReported January 16, 1996 · 265,000 vehicles affected
What is wrong
A static electric charge can build up on the ungrounded metal section of the fuel filler tube.
Risk
This condition could cause a spark to occur when fueling the vehicle and possibly ignite the fuel vapors.
Remedy
Dealers will install a ground strap for the fuel filler tube.

Recall number 96V002000 · Recall details

Fuel system, gasoline: delivery: hoses, lines/piping, and fittingsReported December 8, 1995 · 80,000 vehicles affected
What is wrong
The fuel tank rollover valve can allow fuel to pass into the vapor canister resulting in the potential for fuel leakage.
Risk
Fuel leakage increases the potential for a vehicle fire.
Remedy
Dealers will replace the fuel tank filler tube with a filler tube that has an additional rollover valve. The associated rollover valve vapor hoses will be rerouted.

Recall number 95V236000 · Recall details

Questions about the 1996 Dodge Caravan fuel pump

Is fuel pump failure a common problem on the 1996 Dodge Caravan?

40 of 1,394 owner complaints about the 1996 Dodge Caravan (3%) mention fuel pump failure. The model year with the most reports is 1996.

Is there a recall or service bulletin for this on the 1996 Dodge Caravan?

There are 4 recalls and 0 service bulletins for the same area of the car. Check them below with your VIN.

Other symptoms on the 1996 Dodge Caravan

Airbag light 165Adaptive cruise 110Wipers 102Fuel leak 64Stalling 58Door locks 39ABS 34Fire or smoke 33Brake failure 32Fuel smell 27Transmission failure 27Headlights 24Loss of power 21Power steering loss 21No deployment 19Overheating 19Grinding brakes 16Check engine light 16Coil spring 10Jerking 10Ball joint 9Hesitation 9Seat belt 9Slipping 9Tire blowout 9Oil consumption 8Premature wear 8Knocking 7Fuel gauge 7Won't shift 7Won't start 7Engine failure 5Steering lock-up 5

All model years of the Dodge Caravan

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