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2005 Dodge Grand Caravan fuel system problems

64 complaints (6% of all complaints for this car). Typical mileage when it fails: 105,000.

owner complaints
64
of this car's complaints
6%
typical mileage
105,000
crashes
0
recalls
0

Which part fails

  • Storage: fuel gauge system
    2
  • Delivery: fuel pump
    2
  • Storage
    1

At what mileage

Complaints by mileage at the time of the problem.

0k-25k
25k-50k
50k-75k
75k-100k
100k-125k
125k-150k
150k-175k
175k-200k
200k+

Dodge Grand Caravan fuel system problems in other years

1990199520002005201020152020

Specific symptoms reported on the 2005 Dodge Grand Caravan fuel system

Phrases found in the owners' own descriptions, so one complaint can mention several symptoms.

Fuel pump 13Fuel smell 8Fuel gauge 7Fuel leak 7

Related recalls

No recalls on record for this model year.

Related investigations

Engine Stall After RefuelingOpened September 5, 2014, closed April 6, 2015

This defect petition evaluates July 7, 2014 allegations from an owner of a model year (MY) 2007 Dodge Grand Caravan minivan that engine stall occurs in these vehicles without warning after refueling.The petitioner's vehicle is a Chrysler RS platform minivan.The RS platform includes MY 2003 through 2007 Dodge Grand Caravan, Dodge Caravan, Chrysler Town and Country and Chrysler Voyager minivans.the federal safety agency evaluated the petition by analyzing consumer complaints submitted to the Agency, analyzing field data, reviewing technical information provided in Chrysler's response to an Agency information request and testing an RS minivan identified by its owner as experiencing post-refuel engine stalls.After completing this evaluation, the federal safety agency has concluded that further investigation is unlikely to result in a finding that a defect related to motor vehicle safety exists.The stalls occurring in these vehicles only occur immediately after filling up the fuel tank and happen at low engine speeds. The failure rate is low, even after 8 to 13 years of the vehicles being in service, and there are no reports of crashes or injuries resulting from the stall condition.In the Agency's view, additional investigation is unlikely to result in finding the existence of a safety-related defect in the subject vehicles.Given the need to allocate and prioritize the federal safety agency's limited resources to best accomplish the Agency's safety mission, the petition is denied.This action does not constitute a finding by the federal safety agency that a safety-related defect does not exist. The Agency will take further action if warranted by future circumstances. More details concerning our review can be found in the Federal Register Notice for this action.The following 161 VOQs are included in the petition evaluation: 10209242, 10229468, 10240708, 10260923, 10275939, 10276532, 10296487, 10298175, 10328669, 10330144, 10346517, 10349789, 10354758, 10363689, 10372112, 10372368, 10372514, 10378031, 10379764, 10382938, 10387448, 10394063, 10398877, 10413918, 10418652, 10420924, 10427063, 10437525, 10445392, 10446902, 10470028, 10471249, 10473733, 10502231, 10503114, 10504260, 10509862, 10511988, 10512120, 10512385, 10512650, 10513147, 10538154, 10549841, 10551763, 10555188, 10555418, 10556754, 10565367, 10574012, 10574398, 10586555, 10587212, 10587559, 10593433, 10607841, 10607913, 10608922, 10615810, 10622468, 10628141, 10632112, 10632128, 10632172, 10632175, 10632231, 10632262, 10632266, 10632270, 10632305, 10632316, 10632326, 10632370, 10632385, 10632399, 10632492, 10632542, 10632765, 10632833, 10632928, 10633197, 10633281, 10633409, 10633421, 10633483, 10633507, 10637752, 10637804, 10637950, 10637975, 10638032, 10638289, 10638290, 10638401, 10638968, 10639218, 10639623, 10641157, 10641603, 10641614, 10641836, 10644339, 10644705, 10649713, 10649895, 10649932, 10650313, 10652590, 10653147, 10653783, 10654533, 10655226, 10658900, 10659679, 10660320, 10662588, 10662645, 10662662, 10663473, 10667056, 10667437, 10668081, 10668094, 10668131, 10668612, 10668969, 10668970, 10669584, 10669678, 10669729, 10669775, 10669866, 10669895, 10669992, 10670422, 10670506, 10676348, 10676732, 10677120, 10679795, 10679934, 10680057, 10680290, 10680342, 10680714, 10681512, 10682584, 10682906, 10683022, 10683114, 10683549, 10683620, 10683697, 10683743, 10689898, 10690761, 10691284, 10691556, 10691751, 10693061, 10694300

DP14002

What 2005 Dodge Grand Caravan owners say

Most recent owner complaints, unedited.

Filed Oct 11, 2023 · Fuel system · CA

For some reason my caravan has started leaking gas from on top of the gas tank. not sure why, but I heard the was a recall but it was over 15 years ago so you people don't list anything older. i've only had the car a couple months, and also having a catalytic converter problem as well..

Filed Apr 21, 2022 · Engine, Fuel system · OR

Several times in past year after filling the gas tank, shortly after driving away from gas station the engine misfires and stalls. This has been a safety hazard when merging into traffic. This problem is widely noted in forums on the internet for Chrysler minivans, for many other model years including the 2005. The best explanation being given (link follows) is that the vapor/liquid separator valve on top of the fuel tank has failed, a part that is not replaceable--the entire fuel tank must be replaced. Some report it happened when their minivan was brand new. https://ricksfreeautorepairadvice.com/engine-stalls-after-filling-tank-chrysler-minivan/

Filed May 22, 2019 · Fuel system · 119,688 miles · MA

Repeatedly the vehicle will loose power and stalls out after filling the tank with fuel. It will occur within less and 1/8th of mile after pulling out of the gas station. The vehicle has done this repeatedly in inopportune situations, like traveling up a steep hill and at a busy intersection. We are original owners and had never had an accident with it . It has just under 120k miles on it.

Filed Feb 27, 2019 · Engine, Fuel system · 80,000 miles · NY

Car will stall a few minutes after filling the gas tank. It will stall in the middle of driving on the road and will not restart for 20 minutes causing a dangerous situation.

Filed Dec 12, 2018 · Fuel system · CA

Factory fuel pump is cracked, wright on the connection to the fuel line ,its a hair line crack,

Filed Dec 7, 2018 · Fuel system, Lights · 15 miles · CA

I just acquired this vehicle. I understand gas 6 recalls based in the federal safety agency. Doors read model 2004. I called chrysler dodge dealer in hemet, california and the service receptionist stated there is nothing to do that are no recalls for this van. Please help. The light engine is on. The power train kicks sometimes (drags) suddenly. And I see the 6 recalls applicable to this model

Filed Aug 19, 2018 · Fuel system · 50,000 miles · LA

I have a fuel leak underneath from the top of fuel tank. I believe it is coming from the fuel pump. Leaks when engine is running only. Does not leak when auto is not running.

Filed Feb 27, 2018 · Fuel system · 142,555 miles · MA

My van along with many many others shuts off after refueling sputters runs like garbage almost causing me to get into a accident pulling out of a gas station on a rotary today

Filed Nov 13, 2016 · Fuel system · 154,300 miles · TX

Have fuel smell at back middle of van, found fuel leaking at middle of fuel tank, replaced fuel line connected to fuel pump output connector. Did not stop fuel leak, found cracked fuel pump at the output area. Leaks as long as the high pressure side of fuel pump is pressurized.

Filed Oct 5, 2016 · Fuel system · 112,000 miles · MD

Noticed gasoline smell every time I stop/park car & get out. After few weeks, checked underneath van & saw gas slowly dripping from about middle of gas tank. It was running down the side fromn the top of tank. Stopped drippiong after stopped for few minutes, but found out that while van was running it dripped constantly. Googled this problem & other are having same problem with cracks in fuel pump. This could be a serious problem with a spark/hot exhaust pipe/muffler close by.

Questions about the 2005 Dodge Grand Caravan fuel system

Does the 2005 Dodge Grand Caravan have fuel system problems?

Owners have filed 64 complaints about the fuel system of the 2005 Dodge Grand Caravan, 6% of all its complaints.

At what mileage do 2005 Dodge Grand Caravan fuel system problems start?

The typical (median) mileage in owner complaints is 105,000 miles.

Was there a recall on the 2005 Dodge Grand Caravan fuel system?

There is no recall for this problem on this model year.

What year does the Dodge Grand Caravan have the most fuel system problems?

The Dodge Grand Caravan model years with the most fuel system complaints are 1996 (180 complaints), 2011 (137 complaints) and 2012 (74 complaints).

Other 2005 Dodge Grand Caravan problems

Locks 338Electrical 259Lights 154Airbags 103Steering 76Body 70Engine 49Brakes 40Visibility 31Suspension 24Transmission 22Acceleration 17Tires 9Seat belts 8Seats 7Driver assistance 4Wheels 1

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