The fuel tank has deformed and expanded (especially in length) to the point it is stuck in the frame and can't be removed for valve adjustment or other normal maintenance services.
The worst 2004 Ducati MTS 1000 problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
- Fuel system14
- Brakes3
- Body1
- Engine1
- Visibility1
Problems by type
Tap a problem to see which part fails, at what mileage and in which other years.
- Fuel system14
- Brakes3
- Body1
- Engine1
- Visibility1
Recalls 2
Fuel system, gasoline: storage: tank assembly
- What is wrong
- Ducati is recalling certain model year 2006 multistrada 620, model year 2003-2006, multistrada 1000, and model year 2007-2009, multistrada 1100 motorcycles. Fuel leakage can occur at the fuel tank pump flange seal.
- Risk
- Fuel leakage, in the presence of an ignition source, could result in a fire.
- Remedy
- Dealers will replace the fuel pump o-ring with an updated part free of charge. The manufacturer has not yet provided an owner notification schedule. Owners may contact ducati at 800‑231‑6696.
Recall number 11V020000 · Recall details
Engine and engine cooling
- What is wrong
- On certain motorcycles, the oil cooler delivery and return hose could leak oil.
- Risk
- This leakage condition could direct oil to the rear wheel and tire, which can cause the vehicle to crash without prior warning.
- Remedy
- Dealers will inspect and replace the oil cooler delivery and return lines free of charge. The recall began on april 8, 2005. Owners may contact ducati motorcycles at 408‑253‑0499.
Recall number 05V085000 · Recall details
See all 2 recalls for the 2004 Ducati MTS 1000
Defect investigations
Fuel leak at pump/tank interface
After opening this PE, we met with subject owners, dealers, and Ducati North America personnel.We learned that the subject leakage is limited to the Multistrada line alone and is unrelated to composite fuel tank deformation.Rather it stems from the inability of the original sealing O-ring to conform to the tank's relatively rough sealing surface.Recall 11V‑020 provides a new X section O-ring to address the Multistrada issue and with that recall, this PE is closed for the Multistrada.Meanwhile, unlike the Multistrada, the Monster line fails to exhibit a current safety defect trend and, on that basis, this PE is closed for those models as well.
PE10045
Technical service bulletins for the 2004 Ducati MTS 1000 23
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- Procedure for Assessing Front Fork Oil Leaks
- Guided Diagnosis for Front Brake System Bleeding
- Finial Drive Chain Maintenance Precautions
- Procedure for Analysis and Control of Oil and Coolant Leaks from Engine_Rev.01. Applicability: All Models
- Precautions to Follow During Crankcase Cleaning
- Procedure for Analysis and Control of Oil and Coolant Leaks from Engine
- Overview of Rear Brake System Updates
- CR235 –
- Overview of Rear Brake System Updates
- Tips and Tricks Summary Rev.10. Applicability: Multistrada
What 2004 Ducati MTS 1000 owners say
Most recent owner complaints, unedited.
Plastic fuel tank has expanded to render the motorcycle unsafe as it interferes with the movement of the handlebars. Ethanol in the pump fuel is the cause.
Tank is expanding and rubbing on other body parts. It is also bubbling in random spots. I have not tried to remove it, so I it is unclear if it has fitment issues.
Re: the federal safety agency 11v020 2004 ducati mts 1000. I have received the notice regarding the campaign to replace the o-ring at the fuel tank-pump flange. Please understand that the o-ring is not the problem with these motorcycles and this will be a temporary, bandaid solution at best. The real issue is the polymer fuel tanks are expanding/warping due to ethanol in the gasoline. While mine has not leaked yet, it is showing clear signs of tank warpage and even with an improved o-ring I am concerned it will eventually begin to leak gasoline. Even before leaks develop, owners are reporting problems removing and reinstalling the fuel tanks due to expansion and warpage. The only real fix to this problem is to have ducati and/or their fuel tank supplier (acerbis) replace the tanks with units that do not react with gasoline containing ethanol. It is my hope that the federal safety agency can bring the required pressure to cause this to happen, thereby helping to ensure that the owners/riders of these motorcycles are operating safe machines.
2004 ducati multistrada 1000ds gas tank deforms due to ethanol fuel. The gas tank is made of a composite plastic material. Deformation causes leaks and/or failure of ability to install or remove the tank from the frame of the bike. Ducati replaced the tank with one of the same material that will deform again.
2004 ducati multistrada gas tank bubble and spreading.
The fuel tank on my 2004 ducati multistrada has expanded to the point where it can no longer be safely removed from the frame. This has been confirmed by an authorized ducati dealership.
Gas tank is made of a nylon polymer and it is beginning to warp. The bike has less than 3,200 miles on it. The warping of the tank could lead to fuel leakage, and has happened to many others. Ducati is selectively replacing these tanks, but in some cases (mine) being denied because there is no leak (yet).
Fuel tank leak over exhaust pipes. Leak at flange to tank. New flange o ring does not stop the leak.
Expanding and leaking plastic motorcycle fuel tank. Presents fire danger and ill fitment and attachment to the frame.
Compare the 2004 Ducati MTS 1000
Other model years
Questions about the 2004 Ducati MTS 1000
Is the 2004 Ducati MTS 1000 reliable?
Owners have filed 19 complaints about the 2004 Ducati MTS 1000, 9.5 times a typical MTS 1000 model year.
What is the most common problem with the 2004 Ducati MTS 1000?
Fuel and propulsion system, with 14 complaints, typically around 13,070 miles. Next is brakes (3).
How many recalls does the 2004 Ducati MTS 1000 have?
2 recalls, covering fuel system, gasoline and engine and engine cooling.
Was there a recall on the 2004 Ducati MTS 1000 fuel system?
Yes, 1 recall: 11V020000. Check your VIN to see if your car still needs the free repair.
VIN decoder
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