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2006 Ducati Sport Classic fuel system complaints

Page 2 of 4: complaints 11 to 40 of 74, newest first, as owners wrote them.

See the summary of 2006 Ducati Sport Classic fuel system problems: which part fails, at what mileage and related recalls.

Filed Dec 8, 2010 · Fuel system · TX

The plastic gas tank has "spread" or deformed and no longer mounts to the motorcycle frame correctly.

Filed Dec 7, 2010 · Fuel system · 2,500 miles · TX

Spreading tank on my 2006 ducati paul smart sport classic motorcycle. The tanks spreads to the point where it does not fit in the mounting brackets on the frame. This causes the tanks to become dangerously loose making the motorcycle unsafe to ride. This swelling and spreading of the tank can also cause a failure if the o ring sealing the fuel petcock. This could lead to fuel leaking directly onto a hot engine or exhaust causing a fire or explosion likely to cause severe bodily injury or death.

Filed Dec 6, 2010 · Fuel system · 2,999 miles · NY

1. Unknown 2. Tank expansion (happened over 3 yrs) starting to happen again since replacement. Began to get loose on the frame where it would separate partly from the bike. 3. Replaced once under warranty.

Filed Dec 4, 2010 · Body, Fuel system · 300 miles · MA

2006 ducati sport classic; re: defective gas tank, swells and deforms until it effects steering (actually gets in way of handle bar and comes off front mounts leaving only one bolt holding down the rear). Seems to be a manufacturing problem as many owners of this model are complaining about the same thing on online forums. Ducati will replace a tank once it swells or deforms to a certain level but the replacement will soon start to do the same.

Filed Nov 24, 2010 · Fuel system · 4,015 miles · CA

The plastic used fuel tanks is incompatible with the motorcycles' fuel, which causes the tanks to rapidly degrade and deform and leads to a number of unsafe conditions. Among other things, as the plastic degrades and deforms, the fuel tanks interfere with the full range of steering, leak fuel onto the engine, and destabilize the motorcycle's weight distribution-often to the point that the motorcycle cannot be safely operated after only a few thousand miles of use.

Filed Nov 23, 2010 · Fuel system · 5,000 miles · WA

Gas tank is expanding off it's frame mounts.

Filed Nov 21, 2010 · Fuel system · 7,483 miles · WA

Fuel tank expansion on ducati. This condition makes the rider insufficiently "connected" to the bike.

Filed Nov 21, 2010 · Fuel system · 12,000 miles · TX

The gas tank on my 2006 ducati sport classic motorcycle has become deformed and the mounts can no longer securely hold the tank in place. The manufacturer may replace the tank but it will be replaced with the a gas tank made of the same defective material.

Filed Nov 21, 2010 · Fuel system · 4,500 miles · PA

My 2006 ducati sportclassic has now had a third plastic tank fitted under warranty to address spreading and deformation caused by ethanol; however the same component is being used, guaranteeing that the problem will reoccur.

Filed Nov 20, 2010 · Fuel system · 4,000 miles · IL

The fuel tank on my 2006 ducati sport classic became badly distorted. It was replaced 24 march 2009. The replacement tank is now distorted as well. It concerns me that it may be a hazard as the fit is poor enough to allow separation of the tank from the frame.

Filed Nov 20, 2010 · Fuel system · ME

Fuel tank is made from a plastic material not compatible with fuel that can lead to deformation, leaking, and/or tank coming loose and shifting.

Filed Nov 20, 2010 · Fuel system · AZ

Like just about everyone else who owns a late model ducati with a plastic fuel tank, my tank is distorting and spreading over time. It's no longer in contact with the mounting pucks at the front of the frame, and therefore wiggles around a shifts position. My wife owns a similar model, and her tank does the exact same thing. Both of our bikes are stored indoors in a climate-controlled garage, and have never been crashed or otherwise damaged. Ducati knows good and well that their fuel tank designs have a problem, and they need to step up and find a permanent solution! This happens to most of their other models as well, but due to the shape of the tank on the sport classic line, the effect is much more noticeable and serious.

Filed Nov 20, 2010 · Fuel system · 5,000 miles · CA

Structual failure of the fuel tank on my sport classic ducati motorcycle.

Filed Nov 19, 2010 · Body, Fuel system · 6,200 miles · NY

Fuel tank of motorcycle deforms in such a manner to become unsecured from the vehicle frame and be unsafe to operate. Manufacturer has admitted no defect in the construction of the tank and only offers to replace the tank with another defective tank that will only deform in the future as well. I am currently due for my 3rd tank in 3 years of ownership.

Filed Nov 19, 2010 · Fuel system · 20,000 miles · OR

The plastic fuel tank on my '06 ducati ps1000le deformed so much that it was at risk of falling off the bike and causing a fire. Ducati replaced it with an identical tank that is having similar problems.

Filed Nov 19, 2010 · Fuel system · 4,000 miles · PA

The gas tank on my 2006 ducati sport 1000 is deformed. The tank is spreading and becomes loose on its hinges. I have had the tank replaced twice, but the third one is now deformed again.

Filed Nov 19, 2010 · Fuel system · 13,600 miles · KY

2006 ducati paul smart 1000le uses a fuel tank that is made of plastic and begins to deform and degrade when using fuel sold in the u.s. After two years of ownership, I had to have my tank replaced. The replacement tank is made from the same material as the original tank, thus will most likely deform in a few more years. The is a class action suite filed in california against ducati north america.

Filed Aug 17, 2010 · Fuel system · 2,500 miles · CA

Fuel tank on motorcycle has expanded and buckled. It is no longer being held in place by the "pucks" at the front of the tank. It is only held by the single bolt at the rear of the tank and by the front fairing. The front of the tank can be lifted up off the bike. The tank shifts back and forth when riding the bike. My biggest concern is that the tank could shift and throw off my balance under hard cornering, leading to a loss of control. Ducati north america (dna) has been replacing these tanks for other owners, but the replacement tanks suffer from the same issue. Because of the lack of a true long term solution, I have not gone through the process of requesting a replacement yet. It would take a lot of effort, and be a short term solution at best. It seems that the culprit in this problem is ethanol in gasoline. Owners who are able to purchase ethanol free gasoline have not had the same issue. Ethanol does not belong in our gasoline!

Filed Aug 7, 2010 · Fuel system · 5,100 miles · NJ

I have a 2006 ducati sport classic 1000. The tank seems to have grown wider and detached itself from the brackets that hold it in place. A quick google search revealed that is an overwhelming and serious problem. The company is replacing the tanks apparently, but not addressing the issue, which might be materials, designs, etc.

Filed Jun 18, 2010 · Body, Fuel system · 3,500 miles · PA

Plastic tank on my 2006 ducati sportclassic has been replaced twice because of spreading, but ducati has no fix. The tank gets so loose it can come off its mountings which could unseat the rider.

Filed Jun 17, 2010 · Fuel system · 6,000 miles · WI

Expanded fuel tank causing interference with safety steering stops.

Filed May 11, 2010 · Fuel system · 3,000 miles · MD

Fuel tank is bubbling, spreading and will eventually come apart at the fuel pump mounting surface and leak on my headers. Fire and emission hazard, the tank is being replace by ducati north america, but what will happen 10years form now when I need another tank for my 15,000 dollar motorcycle?

Filed May 1, 2010 · Electrical, Fuel system · 7,546 miles · FL

Gas tank warping and regulator failure. Under 3000 miles gas tank was warping and coming off tank mounts. At 7,546 miles regulator failed. Both were replaced.

Filed Apr 29, 2010 · Fuel system · 2,100 miles · NY

I am the owner of a 2006 ducati sport 1000 sport classic. In january I noticed that the fuel tank had deformed in shape and was now unable to rest in its mounts. The fact that the fuel tank moves all around on the bike and is unsecured makes it unusable and unsafe. I have contacted ducati about this and have no heard anything from them regarding this safety issue. Currently my motorcycle is unusable as the potential for rupture or spillage while riding is very high. Currently I am hearing from other owners that ducati replaces the part with the exact same piece and the issue is not resolved. I have met owners who have had two or three tanks replaced for the same issue. Currently ducati is selling this model new with this issue.

Filed Apr 8, 2010 · Fuel system · 5,717 miles · NC

I recently purchased a used 2006 ducati sport classic sport 1000 from the dealer (touring sport in greenville, sc) that sold it to the original owner and then to me. The gas tank has deformed to the point where it is no longer securely held in place on the frame. I understand this is a common known issue with this motorcycle. Many other complaints for the same issue have been filed with the federal safety agency. I have suffered no cataclysmic events due to this defect. However, the potential is great and I must have some resolution before I will consider the motorcycle safe to drive. Thank-you.

Filed Mar 30, 2010 · Fuel system · 2,700 miles · MD

Fuel tank on my 2006 ducati paul smart (ps1000le) has developed waves on the surface and numerous dimples. The surface is no longer uniform. Also, it seem to have incresed its outside size. This is the biggest issue however. Due to the tank deformation it is no longer firmly attached to the frame and can esily be moved(rocked) side to side. This is extrememly dangeorus and I am worried that if this deformation continues the tank can become disloged or crack causing a fuel leak and fire. I asked my dealer for replacement, I was refused.

Filed Mar 20, 2010 · Fuel system · 1,206 miles · NY

Gas tank warps and deforms as air temp or pressure changes. Causes loud pop and contraction of tank at fuel stops, and after a while will cause paint to bubble. Ducati has already replaced the original tank after 18 months and now the second is starting to expand and contract a bit.

Filed Mar 19, 2010 · Fuel system · 7,000 miles · PA

Fuel tank developed visible "bubble".

Filed Mar 16, 2010 · Fuel system · 1,400 miles · CA

My plastic fuel tank expands and deforms, a phenomenon supposedly caused by a chemical reaction of the plastic tank to the ethanol in the fuel (this problem seems only to occur for the bikes that are in the united states, because other countries apparently do not have ethanol in the gas). This is a well known and well documented problem. There are over 100 complaints filed in this the federal safety agency site, mostly with the sport classic line, but also with the monster, hypermotard, and superbike lines as well. Any of ducati's bikes with plastic fuel tanks are susceptible. On a popular website, ducati.ms, 238 sport classic owners stated they experienced problems with the tank expanding. The concern is that even the replacement tanks are having the same problems. My second tank has also deformed and now I am seeking a third tank from ducati. The worry for all sport classic owners is that soon ducati will stop honoring these claims as our warranty periods have ended. The sport classics were such limited edition bikes, that there is also concern that ducati will not manufacture any more replacement tanks. But once again, the frustration is that to this date, ducati still has not introduced a replacement plastic fuel tank that will not expand. Again, although this problem is most prevalent for owners of the sport classic line, dealers inform me they are seeing similar problems now with all ducati bikes equipped with plastic fuel tanks, something ducati never did before, introducing them in 2006. This complaint is being filed with hopes that the federal safety agency can make sure ducati continues to develop a replacement tank that will not deform (again the replacement tanks now are no better than the original ones). And until they do that, I hope the federal safety agency can persuade ducati to continue to replace these problem tanks, regardless of when the bike was purchased, and to specifically provide an extended warranty for those replacements.

Filed Mar 15, 2010 · Fuel system · 4,200 miles · NC

1) the plastic gas tank has "spread" or deformed and no longer mounts to the motorcycle frame correctly. In the event of an accident the tank could come loose. 2) the spreading seems to be caused by fuel containing ethanol and once the tank has spread it does not return to the original shape. 3) ducati is currently replacing tanks, but for how long? They offered to replace my tank, but the replacement tank would not be autographed (the original tank is autographed which adds to the value of the motorcycle. Ducati paid to have the motorcycle racer come to the us and autograph the tanks in order to sell the motorcycles - so they added the value). I still have the original, deformed tank.

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