2004 Ford E-150 technical service bulletins

Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.

• Sep 7, 2023 Service bulletinWhen performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all...
• May 1, 2014 Service bulletinFord: when shifting between park, reverse and/or during 2-3 shift, an intermittent clunk occurs with a...
• Feb 1, 2014 Service bulletinFord: on some trucks, there is a no crank situation and if voltage on transmission range sensor at pin 21,...
• Sep 19, 2007 Service bulletinBrake booster system may exhibit a brake pedal kickback and/or grabbing condition when applying the brakes
• Apr 1, 2007 Service bulletinLack of power due to low fuel pressure - fuel tank liner seperation
• Feb 1, 2007 Service bulletinLack of power due to low fuel pressure, fuel tank liner seperation
• Dec 20, 2006 Service bulletinSlow fuel fill on vehicles with a 4.6L or 5.4L engine and mid-ship fuel tank
• Dec 1, 2006 Service bulletinHeadlight adjustment needed
• Sep 1, 2006 Service bulletinWatch for oil flow from the base engine oil pump
• Jun 1, 2006 Service bulletinOil flow from the base engine oil pump
• Apr 29, 2006 Service bulletinLack of power or MIL on - turbocharger sticking - revised diagnostics
• Apr 28, 2006 Service bulletinP0404 service tip
• Mar 13, 2006 Service bulletinWhite smoke, lacks power, exhaust odor, surges, runs rough, or no start - 6.0L
• Jan 1, 2006 Service bulletinWater-in-fuel (WIF) lamp
• Jan 1, 2006 Service bulletinFuel conditioner
• Jan 1, 2006 Service bulletinLow battery voltage - 6.0L diesel with single alternator
• Jan 1, 2006 Service bulletinCoolant degas bottle overflow - 6.0L
• Jan 1, 2006 Service bulletinWater-in-fuel (WIF) lamp on
• Jan 1, 2006 Service bulletinMisfire, lack of power, buck/jerk, excessive smoke or crank/no start
• Nov 14, 2005 Service bulletinWds cop kit diagnostic tip - coil on plug (COP) ignition systems - engine misfire or rough running
• Oct 31, 2005 Service bulletinBuck/jerk or surge - 6.0L vehicles built before 8/22/2005
• Oct 7, 2005 Service bulletinCoolant degas bottle overflow
• Sep 1, 2005 Service bulletinTorqshift transmission - intermittent clunk when shifting from reverse gear or drive gear to park
• Sep 1, 2005 Service bulletinFlutter noise on deceleration
• Aug 18, 2005 Service bulletinLow/reverse gear set pinion shaft(s) that may walk out, causing metallic particle contamination
• Jul 1, 2005 Service bulletinDiagnostic trouble code P0488 set after reflash
• Jul 1, 2005 Service bulletinHeadlight adjustment - chassis cab incomplete vehicles
• Jun 7, 2005 Service bulletinDaytime running lights inoperative and a/c not cooling
• Jun 1, 2005 Service bulletinLack of power and/or DTC P2263 or P0299 after turbocharger replacement - service tip
• May 1, 2005 Service bulletinIntermittent crank no start due to an EGR throttle plate that is stuck closed
• Apr 1, 2005 Service bulletinBuck/jerk, lacks power, black smoke, rolling idle, surge, MIL on, and diagnostic trouble codes P2263,...
• Feb 1, 2005 Service bulletinLack of power, surge, and/or diagnostic trouble codes P2263 or P0299
• Jan 1, 2005 Service bulletinLack of power or runs rough condition, and/or the malfunction indicator light on with EGR related...
• Jan 1, 2005 Service bulletinPopping or quavering from radio on the AM band
• Jan 1, 2005 Service bulletinDiesel exhaust smell in CAB-6.0L engine
• Jan 1, 2005 Service bulletinVibration/harshness above 45 mph (72 km/h) after tire balance
• Oct 1, 2004 Service bulletinCustomer satisfaction program 04N03
• Oct 1, 2004 Service bulletinIntermittent clunk on 3-2 downshift during coastdown/tip-in
• Aug 23, 2004 Service bulletinEngine misfire or running - coil on plug (COP) ignition systems - wds cop kit diagnostic tips
• Aug 1, 2004 Service bulletinDelayed/harsh forward or reverse engagements
• Aug 1, 2004 Service bulletinLow power and/or diagnostic trouble code P0299 or P2263 - turbocharger diagnostic service tip
• Aug 1, 2004 Service bulletinInsufficient charging system output for modified vehicle use
• Aug 1, 2004 Service bulletinVarious driveability concerns such as hard start, no start, hesitation, runs rough, erratic shifts, and...
• Jul 1, 2004 Service bulletinMalfunction indicator lamp on with diagnostic trouble code P2195, P2916, P2197 and/or P2198
• Jun 1, 2004 Service bulletinLack of power and/or diagnostic trouble code (DTC) P2263 after turbocharger replacement
• May 17, 2004 Service bulletinEngine oil diluted with fuel, runs rough and/or a low power condition
• May 3, 2004 Service bulletinChassis component torque update for e-coated frames
• May 1, 2004 Service bulletinRear leaf spring noise
• May 1, 2004 Service bulletinMalfunction indicator lamp (MIL) on with diagnostic trouble code (DTC) P2195 and/or P2197
• Apr 1, 2004 Service bulletinSteering wheel nibble 50-65 mph
• Apr 1, 2004 Service bulletinClunk or pop on initial engagement from reverse to drive at approximately 2-3 mph
• Apr 1, 2004 Service bulletinRestraints control module (RCM) connector removal and installation - service tip
• Mar 1, 2004 Service bulletinLow engine RPM and/or other driveability concerns when performing a long deceleration in manual second or...
• Mar 1, 2004 Service bulletinAir bag light on with diagnostic trouble codes B1866 or B1935
• Jan 1, 2004 Service bulletinClunk from front suspension
• Nov 24, 2003 Service bulletinDiagnostic trouble codes (DTC) B1876, B1880, B1915 and/or B1920 airbag electronic crash sensor (ECS)...
• Nov 1, 2003 Service bulletinBroken exhaust manifold studs
• Jan 5, 2003 Service bulletinNew service part - number 5 needle bearing and race kit - 4R70W transmission - service tip