2004 Ford E-450 technical service bulletins

Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.

• Sep 7, 2023 Service bulletinWhen performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all...
• May 1, 2014 Service bulletinFord: when shifting between park, reverse and/or during 2-3 shift, an intermittent clunk occurs with a...
• Feb 1, 2014 Service bulletinFord: on some trucks, there is a no crank situation and if voltage on transmission range sensor at pin 21,...
• Jun 11, 2010 Service bulletinFord: runs rough, lacks power, hard start, no start
• Jun 1, 2009 Service bulletinFord: some vehicles with diesel engines may experience no starts, hard starts or rough running when cold...
• May 1, 2009 Service bulletinFord: some vehicles equipped with 6.0L diesel engine may exhibit any one or combination of the following...
• Mar 20, 2009 Service bulletinFord trucks: misfire, lack of power, buck/jerk, excessive smoke, crank/no start-diagnostics for fuel system
• Mar 1, 2008 Service bulletin6.0L turbocharger carbon deposit diagnostics and service tips
• Oct 1, 2007 Service bulletin6.0L--MIL ON--P0401, P0402, P0404, P1335--LACK of power or surge with some 2003-2007 f-super duty,...
• Apr 29, 2006 Service bulletinLack of power or MIL on - turbocharger sticking - revised diagnostics
• Apr 28, 2006 Service bulletinP0404 service tip
• Mar 13, 2006 Service bulletinWhite smoke, lacks power, exhaust odor, surges, runs rough, or no start - 6.0L
• Jan 1, 2006 Service bulletinWater-in-fuel (WIF) lamp
• Jan 1, 2006 Service bulletinFuel conditioner
• Jan 1, 2006 Service bulletinLow battery voltage - 6.0L diesel with single alternator
• Jan 1, 2006 Service bulletinCoolant degas bottle overflow - 6.0L
• Jan 1, 2006 Service bulletinWater-in-fuel (WIF) lamp on
• Jan 1, 2006 Service bulletinMisfire, lack of power, buck/jerk, excessive smoke or crank/no start
• Nov 14, 2005 Service bulletinCracks in the left or right spring tower flange
• Nov 14, 2005 Service bulletinWds cop kit diagnostic tip - coil on plug (COP) ignition systems - engine misfire or rough running
• Nov 4, 2005 Service bulletinFord-installed alternators
• Oct 31, 2005 Service bulletinBuck/jerk or surge - 6.0L vehicles built before 8/22/2005
• Oct 7, 2005 Service bulletinRPM surge at idle - audible EGR surge - low power/exhaust smoke/rough idle following cold start - high RPM...
• Oct 7, 2005 Service bulletinCoolant degas bottle overflow
• Sep 1, 2005 Service bulletinTorqshift transmission - intermittent clunk when shifting from reverse gear or drive gear to park
• Sep 1, 2005 Service bulletinFlutter noise on deceleration
• Aug 18, 2005 Service bulletinLow/reverse gear set pinion shaft(s) that may walk out, causing metallic particle contamination
• Aug 18, 2005 Service bulletinVoluntary emission recall 05E15 - supplement #2
• Jul 1, 2005 Service bulletinDiagnostic trouble code P0488 set after reflash
• Jun 7, 2005 Service bulletinDaytime running lights inoperative and a/c not cooling
• Jun 1, 2005 Service bulletinLack of power and/or DTC P2263 or P0299 after turbocharger replacement - service tip
• May 1, 2005 Service bulletinIntermittent crank no start due to an EGR throttle plate that is stuck closed
• Apr 1, 2005 Service bulletinBuck/jerk, lacks power, black smoke, rolling idle, surge, MIL on, and diagnostic trouble codes P2263,...
• Feb 1, 2005 Service bulletinLack of power, surge, and/or diagnostic trouble codes P2263 or P0299
• Jan 1, 2005 Service bulletinLack of power or runs rough condition, and/or the malfunction indicator light on with EGR related...
• Jan 1, 2005 Service bulletinA cold weather reverse engagement stall
• Jan 1, 2005 Service bulletinFluid leaking from the vent on the transmission mounted parking brake assembly
• Jan 1, 2005 Service bulletinDiesel exhaust smell in CAB-6.0L engine
• Jan 1, 2005 Service bulletinVibration/harshness above 45 mph (72 km/h) after tire balance
• Dec 27, 2004 Service bulletinMalfunction indicator lamp (MIL) illuminated with diagnostic trouble code (DTC) P0756, P0761 or P0771...
• Dec 13, 2004 Service bulletinGeneral (PCM) power train control module programming procedures
• Oct 18, 2004 Service bulletinDiagnostic trouble code (DTC) P0401
• Oct 1, 2004 Service bulletinCustomer satisfaction program 04N03
• Oct 1, 2004 Service bulletinIntermittent clunk on 3-2 downshift during coastdown/tip-in
• Sep 6, 2004 Service bulletinMalfunction indicator lamp (MIL) illuminated - system lean diagnostic trouble codes (dtc's) - service tips
• Aug 23, 2004 Service bulletinEngine misfire or running - coil on plug (COP) ignition systems - wds cop kit diagnostic tips
• Aug 1, 2004 Service bulletinDelayed/harsh forward or reverse engagements
• Aug 1, 2004 Service bulletinLow power and/or diagnostic trouble code P0299 or P2263 - turbocharger diagnostic service tip
• Aug 1, 2004 Service bulletinInsufficient charging system output for modified vehicle use
• Aug 1, 2004 Service bulletinVarious driveability concerns such as hard start, no start, hesitation, runs rough, erratic shifts, and...
• Jul 1, 2004 Service bulletinMultiple vehicles using fehp rear axle fluid
• Jul 1, 2004 Service bulletinMalfunction indicator lamp on with diagnostic trouble code P2195, P2916, P2197 and/or P2198