2004 Ford Excursion fuel system problems

Filed Mar 30, 2021 · Electrical, Engine · 59,000 miles · MA

Total loss of engine power massive amount black soot exiting exhaust while driving recall # 05v270000 was not performed on vehicle ( I am the original owner) never received notice in mail and dealer somehow missed this "work" and ford should have followed through on this situation. Other repairs done to this vehicle to "fix" this problem was to drain the fuel tank (algae in fuel was the excuse-no algae) fuel pump and filter rail (not problem) two turbochargers were replaced due to excessive sooting (one warranty one at my expense) egr valves and a cam sensor (ford knows the problems exist because ford discountinued the 6.0 litre motor) this problem has occured multiple times over my ownership.

Filed Feb 9, 2015 · Fuel system · 24,096 miles · KS

Tl*the contact owns a 2004 ford excursion. The contact stated that while driving at an unknown speed, the vehicle failed to accelerate without warning. The vehicle was taken to an independent mechanic. The technician diagnosed that the fuel injection control module needed to be replaced. No repairs were made to the vehicle. The manufacturer was made aware of the failure. The failure mileage was 24,096.

Filed Jun 6, 2014 · Fuel system · 197,867 miles · CA

Tl* the contact owns a 2004 ford excursion. The contact stated that the vehicle failed to start. The vehicle was taken to an independent mechanic where the technician diagnosed that the fuel injector control module needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure and current mileage was 197,867. The VIN was not available.

Filed Apr 9, 2014 · Fuel system, Visibility · 94,000 miles · NV

Tl* the contact owns a 2004 ford excursion. The contact stated while driving approximately 60 MPH the engine stalled without prior warning. The engine was able to be restarted after ten minutes and resumed normally, however all of the power windows failed to operate. The failure recurred twice. The vehicle was taken to an independent mechanic where the fuel injection control module was replaced. The manufacturer was notified of the problem. The approximate failure mileage was 94,000. Updated 6/24/14*cn updated 06/26/2014

Filed Mar 4, 2013 · Electrical, Engine · 101,000 miles · IN

While driving the vehicle, it will go into a reduce power mode or sometimes stall. This has happened at various speeds, from around town to highway driving. Very dangerous condition when trying to make left turns and power is lost or engine stalls. Also engine fails to start or starts and stalls right away on occasion. Call ford customer relations and dealer and they tell me my VIN is not covered under the recall. I am experiencing the same symptoms but I am not covered. Don't want to spend more money at dealer if they don't know what is happening and how to fix it.

Filed Jan 30, 2012 · Fuel system, Locks · 100,000 miles · IL

Tl* the contact owns a 2004 ford excursion. The contact stated that all the vehicle doors failed to lock properly. The vehicle was taken to the dealer where the dealer confirmed that the door lock actuators failed. The contact also stated that while refueling, the fuel spilled to the ground. The vehicle was taken to the private mechanic to address the failure. The mechanic confirmed that the filler pipe was rusted and needed to be replaced.the manufacturer was not contacted and the vehicle was not repaired. The failure mileage was 100,000 and the current mileage was 176,167.

Filed Dec 7, 2010 · Acceleration, Electrical · 82,300 miles · NJ

Tl* the contact owns a 2004 ford excursion. The contact was stopped at a light when the vehicle attempted to accelerate forward. The contact stated that the brakes were applied during the failure. The following day, the vehicle failed to start and was towed to an authorized dealer. The dealer advised him that the vehicle would need a new injection control pressure sensor and a fuel injection control module. The vehicle was not repaired. The contact referenced the federal safety agency campaign id number: 05v27000 (electrical system: wiring) and was advised by the dealer and the manufacture that his VIN was not included in the recall. The approximate failure mileage was 82,300 and the approximate current mileage was 82,400. Updated 02/03/11*lj updated 02/11/11

Filed Feb 24, 2010 · Engine, Fuel system · MO

2004 ford excursion diesel with 6.0 engine. The engine is crap. The fuel injectors are bad it's a known problem. I was in an intersection while making a left turn with an on coming vehicle when I had no acceleration and black exhaust was coming out of the tail pipe. I had my 3yr old daughter on that side of the vehicle. This isn't the first problem we have had with this engine as has almost everyone else that owns it. It needs to be recalled. It scared me so bad I cried. I have called the ford consumer number they did nothing. I am paying ford $1,500.00 to fix the problem that I was told would continue to happen because it's a defect in this particular engine. In the words of one of fords mechanics "he wouldn't own one, they are crap" I'm scared to drive it even after it gets fixed knowing another may go soon or the same one.

Filed Jun 21, 2009 · Fuel system · 120,000 miles · WI

Vehicle will not get fuel. Attempt to accelerate and car either will not move or dies. Fourth time vehicle has been in for repairs. Occurs every three to six months. Vehicle is 6.0 2004 xlt diesel excursion. Egr valve and ficm module, right bank of injectors replaced february 2009. May 2009 vehicle towed again and egr valve replaced again and ficm reprogrammed again. Vehicle is working for the time being. However, both banks of injectors, ficm module, egr valve x 3, high pressure oil pump, ipr valve, fuel pump regulator all replaced. Car continues to have safety issues regarding stalling and lack of acceleration. Almost gotten hot multiple times due to car stalling and not running. Safety is very much compromised. To my knowledge no parts are available that were replaced. Car runs well for short time and then needs to be fixed once again.

Filed Oct 6, 2008 · Electrical, Engine · OH

We purchased 2004 ford excursion with the 6.0l diesel engine new in february 2004. It has been to the dealer now 2 times for the back up sensor, approximately 5 times for the turbo, unable to count the number of times for the lack of power, the vent windows not working, 3 times for the motor on the power drivers seat, ball joints 1 time, and now other front end parts. This vehicle is primarily used to go to church and travel with the entire family on the weekends for day trips. We have had it to graham ford several times, germain ford several times, (both are in columbus, ohio) and the last place we have it is donley ford in mount vernon, ohio. We can get a full history of all repairs on this vehicle if needed. There have been so many things gone wrong with the truck that it is difficult to keep track. The service advisor is now telling my wife to "just trade it in". We just want all of the problems fixed correctly and find the cause of the electrical failures/issues/problems instead of just fixing what breaks and not fixing the cause. We paid 50,000 bucks for this vehicle and have had nothing but problems. The start was when we wanted to go to maine and could not take it but had to take our older conversion van.