2005 Ford Excursion technical service bulletins
82 technical service bulletins and manufacturer communications cover the 2005 Ford Excursion.
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- When performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all...
- The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic...
- Ford: when shifting between park, reverse and/or during 2-3 shift, an intermittent clunk occurs with a...
- Ford: on some trucks, there is a no crank situation and if voltage on transmission range sensor at pin 21,...
- Ford: runs rough, lacks power, hard start, no start
- Ford: multiple vehicles with a torq shift transmission intermittent clunk when shifting between drive,...
- Ford: some vehicles with diesel engines may experience no starts, hard starts or rough running when cold...
- Ford: some vehicles equipped with 6.0L diesel engine may exhibit any one or combination of the following...
- Ford trucks: misfire, lack of power, buck/jerk, excessive smoke, crank/no start-diagnostics for fuel system
- Ford: vehicles may exhibit fuel in the engine coolant, due to leaks in the cylinder head fuel injector area
- Ford: 6.0L diesel hard start/long crank/no start du to low injector control pressure (ICP)
- Ford truck: some trucks equipped with a 6.0L diesel engine may exhibit a hard start/long crank or no start...
- Ford: vehicles mistakenly charged $100 powertrain warranty deductible for fuel injector repair or repairs....
- 6.0L turbocharger carbon deposit diagnostics and service tips
- 6.0L--MIL ON--P0401, P0402, P0404, P1335--LACK of power or surge with some 2003-2007 f-super duty,...
- Some 1997-2008 vehicles equipped with a 4.6L 2V, 5.4L 2V, or 6.8L 2V engine--spark plug thread repair...
- Brake booster system may exhibit a brake pedal kickback and/or grabbing condition when applying the brakes
- 6.0L diesel engine - oil leak or boost pressure leak at hot side charge air cooler duct
- Cold start driveability - white smoke, lacks power, exhaust odor, surges, runs, rough, or no start
- 6.0L oil seep or boost pressure leak at hot side charge air cooler duct
- High pressure system diagnostics - 6.0L engines
- 6.0L turbocharger carbon deposit diagnostics and service tips - lack of power, white or black smoke,...
- Lack of cooling fan operation
- EGR throttle plate - dtc's P0487, P0488, and P1334 - MIL
- Air filter water ingestion / snow packing with codes P0103
- Power steering fluid leak at jumper line to hydroboost connection
- 6.0L turbocharger carbon deposit diagnostics and service tips, lack of power, white or black smoke, surge,...
- Water in the fuel
- Watch for oil flow from the base engine oil pump
- Repeat turbocharger or vgt replacement
- Oil flow from the base engine oil pump
- Lack of power or MIL on - turbocharger sticking - revised diagnostics
- P0404 service tip
- White smoke, lacks power, exhaust odor, surges, runs rough, or no start - 6.0L
- Water-in-fuel (WIF) lamp
- Exhaust smoke and/or smell, harsh transmission shifts -- 6.0L
- MIL on with DTC P0460 -- 6.0L
- Fuel conditioner
- Coolant degas bottle overflow - 6.0L
- High pressure system diagnostics - 6.0L for a hard start/long crank or no start condition due to low...
- Water-in-fuel (WIF) lamp on
- Misfire, lack of power, buck/jerk, excessive smoke or crank/no start
- 6.0L - MIL on with DTC P0460
- Wds cop kit diagnostic tip - coil on plug (COP) ignition systems - engine misfire or rough running
- Buck/jerk or surge - 6.0L vehicles built before 8/22/2005
- Diagnostic trouble code P0488 and/or P1334 with no driveability symptoms, harsh shift and/or transmission...
- Coolant degas bottle overflow
- Vacuum pump inoperative or runs continuously - climate control defaults to defrost mode
- Hard start, no start and/or other symptoms caused by a high pressure oil system leak - service tip
- Torqshift transmission - intermittent clunk when shifting from reverse gear or drive gear to park
- Flutter noise on deceleration
- Diagnostic trouble code P0488 set after reflash
- High pressure oil leak at an injector
- Safety belt retraction speed
- Lack of power and/or DTC P2263 or P0299 after turbocharger replacement - service tip
- Front seal oil leak - misdiagnosed as oil pressure regulator oil leak
- High pressure pump o-ring available for concern related to a high pressure system oil leak
- Buck/jerk, lacks power, black smoke, rolling idle, surge, MIL on, and diagnostic trouble codes P2263,...
- Intermittent rough idle - non-commanded EGR (exhaust gas recirculation valve) flow
- Inter mittent speedometer odometer ABS driveability and or speed control system concerns
- Safety belt web stop button service
- Lack of power, surge, and/or diagnostic trouble codes P2263 or P0299
- Vehicle with a 6.0L engine may exhibit any one or more of the following buck jerk lacks power black smoke...
- High pressure oil leak at an injector
- Engine or fuel system concerns when using fuel with greater than 5% biodiesel concentration. tt
- A cold weather reverse engagement stall
- Misfire lack of power buck jerk excessive smoke crank no start 6.0L engine diagnostics for fuel system
- Engine quits upon drive or reverse engagement, or when coming to a stop-torqshift transmission
- Low power-cold side charge air cooler (CAC) disconnected-oil leak at cac CONNECTIONS-6.0L-VEHICLES built...
- Various driveability symptoms-calibration update RELEASE-6.0 diesel engine
- Diesel exhaust smell in CAB-6.0L engine
- Oil leak or boost pressure leak at hot side charge air cooler (CAC) DUCT-6.0L diesel engine
- Vibration diagnosis - tire/wheel runout
- Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair
- Air induction system appears to be warped and or not sealing
- Oil leak from the oil filter cover
- Hard start/long crank with low icp, no start, or a rough idle
- Low power, poor fuel economy, fuel gelling cold, excessive white smoke cold, or hard start
- Engine misfire or running - coil on plug (COP) ignition systems - wds cop kit diagnostic tips
- Low power and/or diagnostic trouble code P0299 or P2263 - turbocharger diagnostic service tip
- Adding additional bulbs to turn indicator or hazard flasher circuits - service tips
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