2005 Ford Excursion engine problems

Filed Feb 26, 2018 · Engine · 135,000 miles · FL

Tl* the contact owns a 2005 ford excursion. While undergoing routine service by an independent mechanic, the technician noticed that the coolant leaking through the engine cylinder and the head gaskets needed to be replaced. The vehicle was not repaired. The vehicle was not taken to a dealer. The manufacturer informed the contact that the VIN was not included in a recall. The approximate failure mileage was 135,000. The VIN was not available.

Filed Feb 7, 2018 · Engine · 192,000 miles · NJ

Tl* the contact owns a 2005 ford excursion. While driving 65 MPH, the vehicle stalled without warning. The vehicle was taken to an independent mechanic. The contact called a local dealer (chapman ford, 9371 roosevelt blvd, philadelphia, pa 19114) and was advised to schedule a service appointment. The vehicle was not diagnosed or repaired. The manufacturer was notified and referred the contact to the federal safety agency. The failure mileage was 192,000.

Filed Jul 21, 2017 · Engine, Transmission · 120,000 miles · IL

Tl* the contact owns a 2005 ford excursion. While driving at an unknown speed, the vehicle stalled, shut off, and the check engine warning indicator illuminated. The vehicle was towed to the contact's residence. The dealer was contacted (buss ford, in mchenry, il) who stated that there was no recall. The manufacturer was made aware of the failure and stated that there was no recall. The failure was not diagnosed. The failure mileage was approximately 120,000.

Filed May 4, 2015 · Electrical, Engine · 150,000 miles · FL

Tl* the contact owns a 2005 ford excursion. The contact stated that the vehicle stalled without warning. After several attempts, the vehicle was able to restart, but the failure recurred. The vehicle was not included in the federal safety agency campaign number: 05v270000 (electrical system). The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure. The approximate failure mileage was 150,000. ....updated 07/22/15 *bf the consumer stated after the vehicle was repaired the failure recurred. Updated 9/22/2015

Filed Nov 12, 2014 · Engine · 140,000 miles · PA

Tl* the contact owns a 2005 ford excursion. While driving approximately 10 MPH, the check engine warning light illuminated and the spark plugs detached from the cylinder head. The vehicle was taken to an independent mechanic. The helicoil was installed and the spark plugs were replaced. The vehicle was repaired, but the failure recurred. The manufacturer was notified of the failure. The approximate failure mileage was 140,000.

Filed Jul 3, 2014 · Engine · 107,954 miles · TX

6.0l diesel engines to address reported incidents of engine stalling while driving occurred up to 9 times in one day. On june 25 took vehicle to certified diesel tech, no computer errors. D & s service techs trouble shot for 5 days to no avail. Manufacture has no advice for repair. After 1 week being serviced and over $1,800 of work it stalled again on july 3rd. This is a serious safety concern for myself and my family. Please help in addressing this matter. Thank you.

Filed Feb 7, 2014 · Engine · 125,165 miles · CA

Tl* the contact owns a 2005 ford excursion. The contact was driving 5 MPH when the vehicle stalled without warning. The vehicle was taken to the dealer for inspection but the dealer was unable to diagnose the failure. The vehicle was not repaired. The manufacturer was made aware of the issue. The approximate failure mileage was 125,165.

Filed Sep 1, 2013 · Engine · 15,000 miles · NY

While towing a camper, the engine overheated about 4 hours into the trip. The truck and trailer had to be towed home. The truck was brought to ford and it was determined that the head gaskets blew out. The dealer said this was common with the 6.0 diesel engines. He stated that it was caused by the head bolts stretching. He repaired it, but, told me I would be back again unless I purchased arp racing head bolts($600). I researched it online and found he was correct. I provided the bolts and ford did the repair under warranty. In 2008, the egr cooler/oil cooler ruptured and had to be replaced (under warranty). In 2009, the ficm module malfunctioned. Since the truck was now out of warranty, ford wanted $700 for the part, plus labor. In 2010, the egr cooler/oil cooler ruptured again. Since the truck was out of warranty, I was told it would be $4000 to repair. I researched online again and found the whole egr design was flawed. I purchased an aftermarket designed cooler and, since then, have had no more problems.

Filed Nov 24, 2012 · Engine, Fuel system · 106,000 miles · KS

While merging onto 75mph highway, without warning, vehicle lost all power making steering nearly impossible. We were able to move onto shoulder just at the point where highway and on ramp met. We could not restart vehicle and had we made it onto highway, could have very easily been rear ended by oncoming traffic. This is the second time we have lost complete power with this vehicle. We had same situation in july and had paid over two thousand dollars to have fuel system repaired. Ford had recall on this but our truck's VIN did not fall under recall. However, have concerns for others who have vehicles whose vins are not part of the recall. Another family may not be as fortunate as we were yesterday. Ford is aware of these issues and I hope ford does not wait until lives are lost due to their faulty vehicles!

Filed Jul 9, 2012 · Engine · 106,000 miles · AZ

Tl* the contact owns a 2005 ford excursion. The contact stated that she took her vehicle to the dealer for an oil change and was informed that the egr cooler would need to be replaced. The manufacturer was contacted but offered no assistance. The vehicle had not been repaired. The failure and current mileages were 106,000.