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Ford Expedition oil consumption problems

14 of the 9,415 owner complaints about the Ford Expedition describe excessive oil consumption, most of them for the 1999 model year.

owner complaints
14
worst model year
1999
typical mileage
90,000
Is there a fix? There are 4 recalls for this area of the car. See below

By model year

  • 2023
    1
  • 2017
    1
  • 2006
    1
  • 2000
    1
  • 1999
    8
  • 1998
    1
  • 1997
    1

What owners say

Filed Jul 29, 2025 · Brakes, Engine · 91,000 miles · GA

The contact owns a 2017 Ford Expedition. The contact received notification of the federal safety agency Campaign Number: 25V236000 (Service Brakes, Hydraulic); however, the part to do the recall repair was not yet available. The contact stated that while driving at an undisclosed speed, the brake pedal felt loose. A message regard the brake fluid level was displayed on the instrument panel. In addition, upon further notice, an abnormal oil consumption was noticed, and white smoke was coming from the exhaust when the vehicle was started. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the failure. The failure mileage was approximately 91,000. VIN tool confirms parts not available.

Filed Jun 4, 2024 · Engine, Transmission · IL

I bought a 2023 FORD EXPEDITION MAX LIMITED for business purposes as a livery vehicle. I drive about 5000 miles a month. Problem 1: From the day I bought this vehicle from ford dealer in GJOVIK FORD in PLANO IL I hear kicks and clunks under my feet (most likely faulty transmission). The kicks and clunks happen when I'm about to come to a stop or when starting from a stop. Sometimes when turning. Its always when I let go of the gas or give it gas. It sounds like I'm driving a 10 year old car. Problem 2: After I did my first oil change I had driven about 2500 miles when the cars engine light came on and I take it to the dealer and they found that the engine oil was too low. They did an oil consumption test and the test shows 1 quart of oil lost for every 1500 miles driven. They find no oil leaks. I'm using full synthetic oil from the dealer. This is unreasonable. Problem 3: The car smells some sort exhaust fumes in the vehicle when I drive for about 30 minutes or more. The first few thousands miles the car would smell a little fumes here and there but now its more constant the longer you drive it. I paid close to $80k for this vehicle. The least I expect is for the car to operate normal. Ford has cheated me out alot of money as I have not received what I have paid for and I am not enjoying it at all. The vehicle currently has 18K miles in it. All symptoms have been present from the day I bought it. I do not know who to contact but this is not fair!

Filed Jun 19, 2009 · Engine · 66,000 miles · MD · 2 injuries

Tl*the contact owns a 2006 ford expedition. While driving 20 MPH, the vehicle stalled. The engine warning light illuminated on the instrument panel and read, "engine fail safe mode." after several attempts, the contact was able to restart the vehicle. The dealer replaced the throttle body assembly. After the repair, the contact began smelling a burning oil odor in the vehicle. The smell became stronger and then turned into a gaseous odor, which was also entering through the interior vents. The contact inspected the vehicle, but could not locate any gas leak. The odor became so overpowering that one of the occupants had a nose bleed and several other occupants suffered headaches and stomach aches. The dealer stated that the oil level was too high and caused the fuel odor. The odor is still present. The current and failure mileages were less than 66,000.

Filed Dec 21, 2006 · Engine · 90,000 miles · MA

Head gasket failure. Right hand, rear side of the engine. I can smell strong burning oil when engine is running and after shut-off. Oil saturated starter.

Filed Jan 6, 2006 · Engine · 120,000 miles · IA

Engine spark plug blow out at 80,000 miles on engine. Engine had 40,000 on it from new and was consuming oil due to the right head leaking oil. Ford replaced the head gasket. The gasket did not solve the problem so a new motor was installed. Now at 120,000 (80,000 on the motor) after the spark plugs were changed, a plug blew out of the head. A helicoil was installed after the plug blow out but that also failed. Rebuilt head is being installed. Feel this is a ford problem on this spark plug blow out. The 5.4l head is not manufactured to withstand the horsepower.

Filed Jan 23, 2003 · Engine · 56,820 miles · OH

An oil leak on right & left banks of the 4.6l & 5.4l v8 winsor and/or romeo produced engines could produce possible oil leak.causing oil to leak onto the exhaust manifold and possibly causing a fire. Ford corp. Is aware of this situation and has issued a bulletin article 02-22-7 published 10-31-2002

Filed Jan 7, 2002 · Electrical, Tires · AZ

Had spark plug coil go out on #4 cylinder, shakes at higher speeds tires wear unevenly burning oil smell after you drive it had it to dealership 3 times and they "couldnt locate a leak " ( maybe there techs should read these tsb's?) finally reconized as bad head and gasket replaced still was leaking then I told I needed a total engine replacement! Now its outta warrenty and my problem according to ford dealership. Even though had it in for burning oil smell when under 36,000 (dot number: na tiresize: 275r16)

Filed Sep 7, 2001 · Engine, Visibility · TX

Gasket failed causing oil to leak from the vehicle. Nlm

Filed Apr 13, 2001 · Engine · NJ

Dealer said it was normal to put in a quart of oil every thousand miles. Consumer does not agree, none of prior vehicles needed that much oil.

Filed Mar 14, 2001 · Engine · MN

Right head gasket has cracked, causing oil to leak onto starter motor. Dealer has been contacted.*ak consumer states that after repairs were completed, 2 weeks later the head gasket started leaking again, consumer is requesting reimbursement.

Related recalls

EngineReported September 19, 2025 · 4,632 vehicles affected
What is wrong
Ford Motor Company (Ford) is recalling certain 2020 Expedition and Lincoln Navigator vehicles. A short circuit within the battery junction box can cause an engine fire while driving or parked.
Risk
A vehicle fire increases the risk of injury.
Remedy
Owners are advised to park their vehicles outside and away from structures and other vehicles, until the remedy is performed. Dealers will inspect and replace the battery junction box, as necessary, and remove a ground wire. On models equipped with standard-duty radiator fan motors, dealers will also install an auxiliary electrical box with a wire jumper. Repairs will be performed free of charge. Owner notification letters were mailed October 3, 2025. Owners may contact Ford customer service at 1‑866‑436‑7332. Ford's numbers for this recall are 22S36 and 22S48. Vehicle Identification Numbers (VINs) involved in this recall became searchable on on September 23, 2025.

Recall number 25V628000 · Recall details

Engine and engine cooling: engine: oil/lubricationReported March 28, 2025 · 4,356 vehicles affected
What is wrong
Ford Motor Company (Ford) is recalling certain 2024-2025 F-150, Expedition, and 2024 Lincoln Navigator vehicles equipped with 3.5L GTDI engines. The engine may have a misaligned engine cup plug, which can result in a rapid oil leak.
Risk
A rapid oil leak can result in an engine stall, increasing the risk of a crash. In addition, an oil leak in the presence of an ignition source such as hot engine or exhaust components, can increase the risk of a fire.
Remedy
Dealers will inspect the engine cup plug alignment, and replace the plug if necessary, free of charge. Owner notification letters were mailed May 22, 2025. Owners may contact Ford customer service at 1‑866‑436‑7332. Ford's number for this recall is 25S30.

Recall number 25V198000 · Recall details

Engine and engine cooling: engine: oil/lubricationReported December 20, 2024 · 2,490 vehicles affected
What is wrong
Ford Motor Company (Ford) is recalling certain 2024-2025 F-150, 2024 Expedition and 2024 Lincoln Navigator vehicles equipped with a 3.5L GTDI engine. The engines may have a misaligned engine cup plug, which can result in a rapid oil leak.
Risk
A rapid oil leak can result in an engine stall, increasing the risk of a crash. In addition, an oil leak in the presence of an ignition source such as hot engine or exhaust components, can increase the risk of a fire.
Remedy
Dealers will inspect the engine cup plug alignment, and replace the plug if necessary, free of charge. Owner notification letters were mailed on May 23, 2024. Owners may contact Ford customer service at 1‑866‑436‑7332. Ford's number for this recall is 24S70.

Recall number 24V851000 · Recall details

EngineReported May 17, 2022 · 66,221 vehicles affected
What is wrong
Ford Motor Company (Ford) is recalling certain 2021 Expedition and Lincoln Navigator vehicles. An engine compartment fire may occur while driving or parked, even with the ignition in the "Off" position.
Risk
A vehicle fire increases the risk of injury.
Remedy
Owners are advised to park their vehicles outside and away from structures and other vehicles, until the remedy is performed. Dealers will inspect and replace the battery junction box, as necessary, and remove a ground wire. On models equipped with standard-duty radiator fan motors, dealers will also install an auxiliary electrical box with a wire jumper. Repairs will be performed free of charge. Interim owner notification letters informing owners of the safety risk were mailed May 25, 2022. Owners will receive a second letter once the remedy is available. Currently the remedy is available for vehicles equipped with heavy-duty radiator fan motors, and those letters were mailed July 21, 2022. Owners may contact Ford customer service at 1‑866‑436‑7332. Ford's number for this recall is 22S36.

Recall number 22V346000 · Recall details

Questions about the Ford Expedition oil consumption

Which Ford Expedition years have excessive oil consumption problems?

The model years with the most reports are 1999 (8 complaints), 1997 (1 complaints) and 1998 (1 complaints).

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