See attached document for potential defect petition DP25001
2020 Ford Explorer body complaints
Page 2 of 3: complaints 11 to 40 of 46, newest first, as owners wrote them.
1. What component or system failed or malfunctioned, and is it available for inspection upon request? The issue pertains to a water leak in the rear liftgate area and/or water accumulation in the spare tire area, potentially accompanied by a lack of audio functionality in my 2020 Ford Explore ST as outlined in TSB 24-2044 (the federal safety agency ID: 102514). The affected component is the rear liftgate structure and associated seals, which allow water ingress, particularly noticeable after car washes or rainfall. The entire sound system to include any collision and impact warnings have failed to chime. 2. The water leak in the rear liftgate and spare tire area poses potential safety risks. Accumulated water can damage electrical components, such as wiring or audio systems, which may lead to malfunctions in critical vehicle systems. For example, water ingress could affect rear lighting, sensors, or other electronic modules, potentially compromising visibility or functionality during operation. Additionally, water accumulation may contribute to corrosion or mold growth, posing long-term structural or health risks for occupants. These issues could reduce vehicle reliability and increase the risk of accidents, especially in adverse weather conditions. 3.The issue has been acknowledged by Ford in TSB 24-2044, which provides a service procedure to identify and address the leak path. The Bill Currie Ford dealership in Tampa, FL has inspected my vehicle on several occasions, recently July 15, 2025 and confirmed water leakage in the rear liftgate area consistent with TSB 24-2044.The dealer will not repair unless I pay over $2200 for the repair, which I refuse for a manufacture defect. 4. To date, the vehicle has not been inspected by the police or insurance representatives, but the issue align with the TSB report. 5. Water observed in the spare tire & tailgate area every time since purchase. A loss of audio back in July 2023 and numerous occasions since complete failure as of January 3 2024
exterior review side mirrors cause loud whistle noise when driving.
On the glass panels in between the rear and front side windows, the panels are shattering underneath both sides. When looking up online to see if anyone else has this problem, there’s all kinds of pictures of this problem posted online..I’m including photos of mine. Have included photos of driver and passenger side.
The contact owns a 2020 Ford Explorer. The contact stated while driving at an undisclosed speed, the driver's side front end of the hood was lower than normal. The vehicle was taken to the dealer, where it was confirmed that the failure was not due to a collision because all the bolts were in place. The dealer determined that the driver's side hood adjuster was missing, and the dealer installed a new hood adjuster on the driver's side of the vehicle; however, the hood remained unleveled. The contact stated that the passenger's side front end of the hood was in contact with the fender while there was a quarter inch gap between the driver's side front end of the hood and the trim. The vehicle was not repaired. The manufacturer was notified of the failure and referred the contact to the federal safety agency Hotline to report the failure. The failure mileage was approximately 68,000.
Loose trim in the exterior rear window came loose and flew towards another can the lucky avoided the metal trim
The rear hatch of my 2020 Ford Explorer does not open reliably. There is no manual release mechanism to open the hatch in case of failure. The only methods to open the hatch are via the button on the hatch itself, the button on the dashboard, or the key fob. When any of these are pressed, the hatch makes sounds as if it is trying to engage and open, but it does not actually open. Additionally, the vehicle dashboard displays an alert indicating that the hatch is open, even though it remains securely closed. This false alert is confusing and concerning. The problem is unpredictable and intermittent, sometimes allowing the hatch to open normally, but often failing without warning. This issue significantly limits access to the cargo area and poses a safety concern in situations where quick or emergency access to the hatch is needed. I had the vehicle inspected by a dealer regarding the hatch issue. They diagnosed the problem as a faulty hatch motor. The estimated cost to repair or replace the motor is approximately $1,300.00. Given the high cost, I am concerned about the safety and reliability of the vehicle, as well as the financial burden of any potential repairs. Because the rear hatch does not open reliably, I am forced to access the cargo area by crossing over the rear seats, which is inconvenient and unsafe, especially when carrying groceries or large items. Moreover, I am unable to access the spare tire in case of an emergency, which poses a serious safety risk.
I was traveling down the highway when my vehicles hood unattached and smashed into my windshield causing extensive damage to my windshield and hood. The impact of the hood releasing and shattering my windshield caused glass to enter the cabin of my vehicle. This was an unsafe incident as I had my toddler in my backseat, and I was traveling down a busy highway at the time of the event causing my vision to be impaired by the hood. I safely maneuvered to the shoulder of the roadway and was able to pull the hood down. Following the incident, I was unable to drive my vehicle due to the windshield damage. I have since contacted my insurance agency and filed a claim for the damages. I have had the windshield replaced, totaling $886.85. I have an appointment with my local body shop for damages to the hood.
The sun roof cover has come lose blocking the rear view
The contact owns a 2020 Ford Explorer. The contact stated that the vehicle was previously repaired under Customer Satisfaction Program: 22N17 (Power Window Switch Chrome Tip Replacement); however, the failure occurred with the driver's and passenger's side door handles. The contact stated that the chrome paint on the driver's and passenger's side door handles had peeled, exposing a sharp edge that cut the contact’s hand while opening the front driver's side door. The vehicle was taken to the dealer for routine maintenance, and the contact was informed that the driver's and passenger's side door handles were not covered by Customer Satisfaction Program: 22N17 (Power Window Switch Chrome Tip Replacement). The vehicle was not repaired. The manufacturer was made aware of the failure and a case was filed. The failure mileage was approximately 40,302.
The contact owns a 2020 Ford Explorer. The contact stated that while operating the vehicle, the interior sunroof shade cloth sagged down causing an obstruction of the rear window for the driver. The contact stated that the failure was due to a failed clip to the sunroof panel roller. The vehicle was not repaired. The manufacturer and local dealer were notified of the failure, but no assistance was offered. The failure mileage was 78,000.
The Power Liftgate does not open, and it took me 16 minutes to open it. It is a safety issue.
The contact owns a 2020 Ford Explorer XLP. The contact stated that his wife received a minor cut from the front driver’s side interior door handle because the chrome wrap on the door handle had started to deteriorate. No warning lights were illuminated. The vehicle was taken to a local dealer to be diagnosed. The contact was informed that the interior door handle chrome was peeling and had sharp edges. The vehicle was not repaired. The manufacturer was notified of the failure and referred the contact to the federal safety agency Hotline. The approximate failure mileage was 17,000.
The contact owns a 2020 Ford Explorer. The contact stated that after a hurricane, there was water damage inside the vehicle. The contact drove the vehicle to a local dealer to be inspected. The contact was informed that water had entered the vehicle through the rubber seal of the windshield. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage 76,290.
As my [XXX] was opening the rear passenger door of the vehicle part of the chrome trim had came loose in turn causing a laceration on his finger. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
The contact owns a 2020 Ford Explorer. The contact stated that while driving approximately 30 MPH, the interior panoramic sunshade cover detached from the interior roof headliner and fell inside the cabin of the vehicle. The vehicle was taken to the local dealer who determined that the sunshade cover needed to be replaced. The vehicle was not yet repaired. The manufacturer was notified of the failure, but no assistance was provided. The failure mileage was 66,000.
The right windshield trim is separating from vehicle. Ford has recalled 2011-2019 vehicles for this due to safety risk of trim molding coming off in traffic. My vehicle is a 2020 and seems to have same issue.
The contact owns a 2020 Ford Explorer. The contact stated that while attempting to open the front driver’s side door from the inside, the chrome plating fractured, causing the contact’s hand to get struck. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was made aware of the failure and informed the contact that there were no recalls on the vehicle for the failure. The contact was instructed to contact the local dealer for the repair and to report the failure to the federal safety agency Hotline. The failure mileage was approximately 62,000.
The back hatch has opened 4 times with no warning. The vehicle was in motion. First Time September 2021: I was backing out of my garage, the hatch came open and hit my garage door, it bent the hatch and it was repaired by RT Auto Centerville Iowa and garage door had to be replaced. Second time November 2021: I was backing out of my driveway and it came open with no warning, no damage. Third Time October 2022 I was backing out of my garage, the hatch came open and hit my garage door again, no warning, Repaired by Copeland Repair Center Oskaloosa Iowa Fourth Time February 2023: I was backing out of my garage, the Hatch opened with no warning & hit my garage door, the hatch, and camera were completely replaced and the vehicle had to be painted by Copeland Repair Center Oskaloosa Iowa. Prior to the fourth incident, I contacted FORD Motor company and was advised there was no recall or complaints on this issue and was told to go to the FORD Dealership. I went to the Ford dealer and was advised to take the problem to the repair shop, it was not FORD's issue that they had check it and found nothing wrong. Since the camera and hatch have been totally replaced, this has not happened. I am worried to have passengers in the back row seats due to this issue, for fear it will come open and someone will get injured. I purchased this vehicle new in May of 2020 from Junge Motors, North Liberty, Iowa. [XXX] [XXX] [XXX] [XXX] I only have one of the 3 Estimates. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6
Tailgate latching warning is intermittent in indicating if a lift gate is actually left open. This has been a reported issue by multiple users on forums. It’s caused me to have to call airport security to make sure my tailgate was indeed latch and happened three other instances. Some users have reported that they have had their driver door entry keypad unplugged that’s shorting the car’s warning system. This now sets off my car alarm and also sends a notification via the ford app. See other users experiencing the same issue since 2022 and ford trying to charge customers for short, even some reporting not being able to open the lift gate at all. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
Our 3rd car (used by our daughter) has started to smell like mold. I then noticed the back seat behind the driver side was wet. All windows were up and fully closed - never left open. I soaked up the water. Days later the water returned. I did some research online and found this is a recurring issues were weld joints breakdown and then leak. In that same forum the post referenced water built up where the spare tire is keep. I just opened up the spare tire area and noticed 3" of water and the mechanism for holding down the tire is rusty, suggesting the water has been there for sometime. As reference, here is the forum I mentioned above: https://www.cargurus.com/Cars/Discussion-t51317_ds819498
1. The Explorer spontaneously went on fire while being driven damaging the entire front of the vehicle 2. The vehicle could have exploded affecting other vehicles as well as injured or killed the driver and passenger 3. No. Insurance Company immediately declared vehicle totaled. 4. No. Once again, vehicle was immediately declared a total loss and assigned salvage company to take possession 5. No warnings. First sign of anything wrong was flames coming from under the hood
The contact owns a 2020 Ford Explorer. The contact stated while driving 70 MPH, the trim on passenger’s side windshield had detached from the windshield. The contact stated that the trim on the driver’s side windshield had also detached. The vehicle was diagnosed. The dealer was contacted and stated that the vehicle was out of warranty. The vehicle was not repaired. The manufacturer was contacted and stated that the vehicle was out of warranty and provided no assistance. The failure mileage was 40,000.
The rear hatch opens unexpectedly with no command given. It happened twice while in Drive pulling out of my garage. There was no audible or visual warnings the hatch was opening. The hatch impacted the garage door frame causing the glass to shatter and denting the metal. First incident was 4/2022 the second was 1/2023. Both were reported to my insurance provider and the Ford dealer. I also contacted Ford directly for reimbursement of my deductible and other expenses and they paid. See attached. Please see SSM 49015 - 2020 Explorer/Aviator – Partial Power Liftgate Opening And/Or False Anti-Theft Alarm Activation – Liftgate Ajar - Built On Or Before 17-Feb 2020. The problem is not resolved and I no confidence the hatch won't open whie I am on the road. If it does and something falls out this would be a major safety issue.
The contact owns a 2020 Ford Explorer. The contact stated while approaching a stop, the vehicle's upper center console detached from its housing causing the contact to crash into another vehicle due to the failure. No one was injured. A police report was filed. The vehicle was not diagnosed. The manufacturer was contacted, and a case was filed. The failure mileage was 48,123.
Over the last two years, the lift gate has closed in excess of 20 times without direct actuation of the lift gate button located on the lift gate, in the driver compartment or from the key fob. A significant amount of time this includes no sounding of the lift gate closing chime. This happens when the lift gate is open, and you are standing at the rear of the vehicle. The lift gate has closed and caused the person to quickly duck out of the way to avoid getting hit in the head by the door. This action is suspect of the movement of something below the bumper to trigger the hands-free opening / closing sensor. The vehicle in question was brought into the local dealer for troubleshooting and no defects noted. A software update was performed, and the condition still exists.
At a speed of approximately 30mph, I heard a cracking noise from the rear of my vehicle. After looking into my rear view mirror, I saw the rear window was shattered, and caving inward. It was around 90 degrees that day at 1:30 pm and I was driving on an open road. There was a co-worker driving behind me that was witness. Nothing came down and hit the rear window.
Officer was sitting in vehicle while it was running with AC on, he pressed the Max defrost button for a couple of seconds then turned it off. After about a minute or two he heard a what a loud noise and looked in his rear view mirror to see his rear window completely shattered.
Worked until 11am Friday 11/5/21, went back out to work night shift 10:40 ish at night to start the vehicle up to warm up (he believes that he had turned on the heat). As the officer was outside walking his dog he heard noises of glass cracking. He walked up to it and noticed the entire rear window was shattered. No point of entry or notice of vandalism.
I have a serious safety issue with my 2020 Ford Explorer. The tailgate has unexpectedly closed when loading or unloading items from the cargo area. This is due the foot activation function. When loading/unloading heavier items you must stand close to the bumper. In so doing the foot activation closes the tailgate. This has happened at least 6 times including closing on my wife and grand children. The attached photo shows a skin scrap I sustained in blocking the tailgate from closing on a grandchild. I have talked to the dealer about deactivating the foot function. They responded it cannot be done.
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