1997 Ford F-150 technical service bulletins
325 technical service bulletins and manufacturer communications cover the 1997 Ford F-150.
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- For 1997-2003 F-150, 2004 F-150 Heritage, 1997-1999 F-250 Light Duty, or 2002-2003 Blackwood vehicles...
- Safety recall 11S21
- Ford/lincoln: safety recall regarding high corrosion areas for operating, for an extended time, vehicles...
- Ford/lincoln: safety recall issued due to one or both fuel tank straps fracturing due to being in high...
- Some 1997-2008 vehicles equipped with a 4.6L 2V, 5.4L 2V, or 6.8L 2V engine--spark plug thread repair...
- Wds cop kit diagnostic tip - coil on plug (COP) ignition systems - engine misfire or rough running
- Rear axle noise repair
- Use of stainless steel exhaust studs in service for 5.4L 2V engine
- Intermittent rough idle - non-commanded EGR (exhaust gas recirculation valve) flow
- Axle whine howl
- A driveline clunk or bump when starting from a stop
- Rear axle noise repair
- General (PCM) power train control module programming procedures
- General power train control module (PCM) programming procedures
- Customer maintenance reminder - literature program 04L19 - tie rod inspection procedure
- Engine misfire or running - coil on plug (COP) ignition systems - wds cop kit diagnostic tips
- Rear leaf spring noise
- Power steering leak - service tip
- Whine from power steering
- Pop/thump noise at end of window movement and/or driver's window bounce back and reverse to mid-position
- Remote oil filter adaptor replacement - new service part
- Broken exhaust manifold studs
- Aftermarket wiring alterations - service tip
- Some dedicated cng vehicles may exhibit various driveability conditions due to a loss of injector...
- Dedicated compressed natural gas (CNG) rough idle or no start when cold vehicles equipped with dedicated...
- Tie rod end inspection procedure
- Engine misfire or rough running condition with coil on plug (COP) ignition systems may be more accurately...
- New transmission cooler flusher - service tips
- Damaged rear license plate lamps due to rocks and/or gravel hitting the lamp assemblies
- Various intermittent electrical concerns including but not limited to some accessories remaining powered...
- Compressed natural gas (CNG)
- Vehicles without the coolant lock-off may exhibit a no start condition
- Malfunction indicator lamp (MIL) illumination with diagnostic trouble codes P0442, P0455, P0456, P0457,...
- Tailgate locking by itself when slammed shut or when the vehicle is being driven over rough roads
- Tie rod end inspection procedure
- Possible fuel leak may occur at the fuel fill valve, on some dedicated cng vehicles
- Driver's side door glass that binds when operated
- Locking tailgate locks itself
- Reduced power steering assist and/or power steering leaks when driven in temperatures equal to or less...
- On some dedicated cng vehicles, a possible fuel leak may occur at the fuel fill valve
- Engine-gear driven synchronizers-incorrect installation-camshaft position synchronizer (CMP) installation...
- No/hard start in cold ambients / new two-piece block heater cord released
- Incorrectly installed gear driven camshaft position (CMP) sensor synchronizer assemblies causing surge,...
- Driveability-idle-high idle speeds-throttle sticks after steady state driving in extreme cold ambient...
- Lamp-brake-invadvertent disabling of brake shift interlock
- Some bi-fuel cang and lpg vehicles may exhibit a no start condition
- Some vehicles may exhibit a squeak, snap, rattle, or clunk in the front end when turning or going over bumps
- Snow packing of the air filter when driving in severe snow conditions may exhibit loss of power and / or...
- Some engine assemblies with aluminum cylinder heads repaired in-vehile have been found to leak coolant...
- Some vehicles may exhibit various driveability conditions including lacks power, hesitates, hard to start,...
- Engine oil system priming procedures, service tips for reports of premature engine failure
- Some dedicated compressed natural gas (CNG) vehicles may exhibit a rough idle, or no start in cold conditions
- A condition may exist, where throttle sticking may occur on a few vehicles in very cold ambient...
- Some vehicles may exhibit a no crank, no start condition due to corrosion of the starter cable b+ terminal...
- Some vehicles may exhibit high idle and/or pcv system icing after steady state driving in extreme cold...
- Some vehicles may exhibit vacuum or air leaks in the intake manifold and / or engine system causing...
- Some vehicles may exhibit a grabbing condition from the rear drum brakes during the first few brake...
- Some vehicles may exhibit corrosion at the attachment point of the starter cable b+ terminal, at the...
- Some vehicles may experience a cosmetic crack in the outer door panel at the lower rear corner of window...
- Brake shift interlock
- Dedicated cng regulator bowl kit available
- Concerns with corroded positive starter cable
- Some vehicles may exhibit water in the transfer case, this could cause low range 4X4 lamp to illuminate,...
- Some vehicles may exhibit heater core leaks
- Information regarding transmission fluid usage charts
- Some vehicles may exhibit a fuel fill valve sealing condition
- Some vehicles equipped with remote locking tailgates may exhibit a tailgate locking itself when the...
- A condition may exist where a driveline vibration and / or a transmission fluid leak from the extension...
- Subject regarding engine oil recommendations for use in 2001 vehicles - sae 5W-20 motor oil
- Some vehicles may exhibit a water leak around the rear (sliding) window
- Safety recall update to replace locking lug nuts
- Subject regarding high idle and/or check engine light condition
- Some vehicles equipped with a 4.6L, 5.4L, or 6.8L engine may exhibit a rough idle / miss after start-up in...
- Some vehicles may exhibit a no crank / no start condition in temperatures below 12 degrees c (10 degrees f)
- A condition may exist with possible electronc damage occuring to the compuvalve from voltage spikes...
- Subject regarding contamination from prior transmission concerns or excess wear may be trapped in the...
- This bulletin addresses concerns a noise at intial engine startup when cold from the accessory drive belt
- Transmission- E40D/4R100-1989-99-MAIN controls, separator plates and separator plate gaskets usage chart
- Steering -alignment-toe set procedure service tip
- The seat back may not latch/ lock in the desired position and remain folded forward over the seat cushion
- Fuel may leak from the spring lock couplings
- Transmission fluid leaks at radiator
- Floor mat installation procedure service tip
- Installation of vinyl floor mats service tip
- Some bi-fuel vehicles may require powertrain control module (PCM) replacement during service and may not...
- Vehicles may experience solid particle contaminants from prior transmission concerns or excess wear, may...
- Concerns with vehicles exhibiting a windshield creak / squeak
- Vehicles may experience inner fender well- dented or dinged from stones being thrown into wheelwell
- Information regarding the new transmission cooler flusher- service tip
- Subject on the malfunction indicator lamp (MIL) may illuminate and diagnostic trouble codes may appear
- Cracks in the door sheet metal at the lower rear of the window opening near the belt molding.
- Some vehicles may experience a condition of no 4 x 4 low range engagement or a stuck in 4 x 4 low range
- Information on diagnosing a vehicle with malfunction indicator lamp illuminated and diagnostic trouble...
- Information on replacing and / or repairing malfunctioning (door, ignition and decklid) locks
- Some vehicles may exhibit a condition of no 4X4 low range engagement or a stuck in 4X4 low range, with no...
- Some vehicles may exhibit cracks in the door sheet metal at the lower rear of the window opening near the...
- Some vehicles may exhibit dents on the wheel well sheet metal of the pcik-up box area when used in...
- All 4X4 vehicles with electronic shift onthe fly transfer cases will display contact plate pids opposite...
- Subject on a wire harness terminal repair kit available for repairing electrical wiring harnesses
- Subject on engine coolant leaking into the engine oil on some vehicles
- Some vehicles may exhibit a condition of no 4X4 low range engagement or a stuck in 4X4 low range, with no...
- Information for servicing and diagnosing brake vibration, brake inspection, and brake friction material...
- Information on identifying non-approved / alternate refrigerants which could cause safety, and performance...
- Vehicles built between 3/15/1997 and 12/31/1998 and with 4R70W transmissions may experience delayed or no...
- Vehicles with 4.2L engine (canadian) may backfire on acceleration at all ambient temperature
- Information regarding a change in the torque values of the engine front cover water pump bolts
- Information regarding outward dents in pickup box wheel wells
- Information regarding steering gear leaks from input shaft seals
- Information regarding transmission trouble codes
- Information regarding front cover & water pump bolts-torque valve revision/3.8-4.2L
- Information regarding vehicles that exhibit cracks in the door sheet metal
- Concerns with a hard to turn ignition key and / or a hard to remove key from ignition cylinder
- This online bulletin addresses concerns with cracks in the door sheet metal at the lower rear of the...
- This online service bulletin involves vehicles exhibiting windnoise at the top of the door glass seal /...
- Information pertaining to conditions with red staining (SPOTS) on the front bumper wing ends
- Sone police vehicles and other vehicles with 4R70W may exhibit a vibration and / or transmission extension...
- Experiencing windnoise at the top of the door glass seal / weatherstrip molding area
- On some vehicles the front bumpers may exhibit red staining (SPOTS) on the bumer wing ends
- Some 4X4 vehicles built with center disconnect front axles may exhibit a moaning noise from the front...
- Vehicles may experience a moaning noise heard at approximately 1100 RPM with the a/c compressor engaged
- Concerns with engine coolant leaking into engine oil on some vehicles
- Conditions with the brake lamps inadvertently disabling the brake shift interlock
- Subject regarding anti-lock brake lamp illumination, increased break pedal effort and / or false anti-lock...
- Information designed to aid in the diagnosis, testing and repair of noise, vibration and harshness (NVH)...
- Some vehicles may exhibit a whistling noise while driving with a/c in the off position at speeds above 64...
- Experiencing a whine / buzz type noise in the speakers of the entertainment radio or two-way radio on...
- Ford motor company has released a private labeled material to be used for iron particle / acid rain...
- Conditions on rear drum grabbing during first few brake applications while brakes are cold
- Subject regarding rear spring rattle
- Some vehicles may experience axle wind up and / or clunking, popping, ratcheting type noises when making...
- Some vehicles built with 3-LEAF or 4-LEAF rear springs may exhibit a rear spring rattle
- Subject regarding rear spring clip kits for vehicles exhibiting a rear spring rattle
- Subject regarding the availability of rear spring clip kits for vehicles exhibiting rear spring rattle
- Experiencing a delayed or no 2-3 upshift, primarily when the transmission is cold on vehicles with ford...
- Subject regarding door trim panel replacement - service tip
- Ford motor company now recommends sae 5W-30 viscosity grade for servicing any ford gasoline-powered...
- Experiencing a engine knock at cold start-up
- Information on using 1999 procedures manual for side mirror replacement
- Experiencing front differential noise
- Concerns with front differential noise
- Some vehicles may develop a coolant leak at the worm gear clamp located at the joint between the metal...
- Experiencing a vibration and / or transmission extension housing bushing damage
- Some vehicles may experience an idle vibration
- Owner notification for replacement of engine cylinder heads
- Some vehicles may develop a coolant leak at the worm gear clamp located at the joint between the metal...
- Some vehicles may exhibit a vibration and / or transmission extension housing bushing damage from...
- Some vehicles may exhibit a idle vibration.
- Information regarding reprogramming powertrain control modules (PCMS)
- Concerns with transmission fluid leaking at radiator
- Vehicles experiencing increased brake pedal effort and / or false ABS cycling at low speeds, or ABS lamp...
- Subject regarding front differential noise investigation
- Experiencing whistling noise coming from the front of the vehicle at highway speeds
- Some 4X4 vehicles may exhibit a moan noise from the front differential when the vehicle is operating in...
- Concerns with transmission fluid leaking at the radiator
- Some vinyl covered items such as dash panels, door trim panels, consoles, etc., may exhibit a small dent,...
- Some vehicles with higher odometer readings may experience a hesitation on acceleration just off idle and...
- Ford motor company has released a new electrical grease ( F8AZ - 19G208-AA ) to reduce the possibility of...
- Some vehicles equipped with 5.4L engines may exhibit a cold start engine knock concern until warmed up
- Some vehicles with electronic shift on the fly 4X4 systems may stick in 4X4 low
- Information on vehicles exhibiting cold engine knock
- Information on vehicles exhibiting vibration at cruise over 50 mph
- Information on diagnosticing erratic windshield wiper operation
- Subject regarding misfire codes on all engines
- Some texas department of transportation (DOT) trucks may encounter a radio frequency interference (RFI)...
- Condition with water intrusion into the generic electronic module ( gem ) may occur on some vehicles
- Issues regareding diagnostic trouble codes ( dtcs ) P0705, P0708, P1704, and / or P1705 may be stored in...
- Information regarding replacement and / or repairs on any lock component
- The malfucntion indicator lamp ( MIL ) may illuminate and diagnostic trouble code (DTC) P0455 may be...
- During high idle speeds throttle sticks after steady state driving in cold ambient temperatures
- A new parking brake control rubber bumper stop is now available for service
- Vehicles built with 3-LEAF rear springs may exhibit a rear spring rattle mjs
- Some vehicles may exhibit cracks in the door sheet metal at the lower rear of the window opening near the...
- Information regarding a new service part released for the license plate light circuit which will reduce...
- Some vehicles equipped with 4.6L or 6.8L engines may exhibit a cold start engine noise until warmed up
- Some vehicles equipped with pats (securilock) except certain models now have availability of fleet keys...
- Some vehicles built with 3-LEAF rear springs may exhibit a rear spring rattle
- Experiencing cold engine knock (repeat / revised message)
- Subject regarding idle vibration (repeat message)
- Subject regarding vehicles exhibiting vibration at cruise over 50 mph
- Some vehicles with electronic shift on the fly 4X4 systems may stick in 4X4 low
- Cold start engine noise
- Experiencing a " buzzing " or " rattling " noise from the exhaust system
- Vehicles exhibit cracks in door sheet metal at lower rear of the window opening near belt molding
- Vibration at cruise over 50 mph
- Cold engine knock 5.4L action
- Locks failed
- A direct replacement part for the evaporative emission canister and bracket assembly
- Install a revised child seat tether kit.
- Some vehicles may exhibit malfunction indicator light on with evaporative diagnostic trouble codes P0442,...
- Some vehicles may exhibit rear axle noise
- Brief information on vehicles exhibit vibration at cruise over 50 mph
- Cold engine knock
- Malfunction indicator lamp on, with P0300 - P0308 misfire diagnostic trouble codes with a 4.6L engine
- Some super cab vehicles may exhibit a moan / droan in the cab at 1500 - 1600 RPM or a cab vibration at...
- Some vehicles may exhibit a rubbing or squeak noise as the steering wheel is turned
- Some trucks built with 16 inch chrome styled steel wheels and trucks built with 16 inch steel wheels may...
- Experiencing a rubbing or squeak noise as the steering wheel is turned
- Some supercab vehicles may exhibit a moan / droan in the cab at 1500 - 1600 RPM or a cab vibration at 1800...
- Some vehicles built with 16 inch chrome styled steel wheels and with 16 inch steel wheels may exhibit...
- A vibration at highway speeds may be felt on some vehicles
- Information on tire company telephone numbers for customer assistance
- Experiencing vibration at cruise over 50 mph
- Symptoms regarding P0300-P0308 misfire dtcs with 4.6L engines
- Brief information giving the correct part number for TSB 98-3-12
- If you encounter a vehicle with a missing wheel hub o-ring, do not install a new o-ring
- Concerns of squeaky / noisy pitman arm
- Information on a buzzing or rattle noise from the exhaust system
- Concerns with hesitation, stumble, surge, miss, rough idle, stall at idle
- Concerns with reduced power, stalling, hesitation, and surge
- Subject regarding cold air felt on the floor while in heat mode
- Hub-mount brake rotor machining equipment from rotunda is now approved for warranty and service use
- Service tip information regarding elimination of sanding rotors and drums
- Recommended guidelines for towing behind recreational vehicles
- On some vehicles repeat repairs may be made to 4-WHEEL anti-lock braking systems (4WABS) due to...
- The malfunction indicator lamp (MIL) may illuminate and diagnostic trouble code (DTC) P0503 may be stored...
- Availability of hub-mount brake rotor machining equipment
- Cold air may be felt on the floor while in heat mode on some vehicles
- Some vehicles may exhibit a flashing transmission control indicator lamp (TCIL) and diagnostic trouble...
- Concerns with axle wind-up and / or clunking, popping, ratcheting type noises when making cornering maneuvers
- Repairs to vinyl covered surfaces
- Service tips for surface defect removal without repainting
- This bulletin provides procedures on neutralizing the exhaust, transmission and engine mounts
- This bulletin mentions how some hub o-rings may be cut during the installation of the wheels
- Concerns of frame strike on the rear axle
- Somve vehicles may exhibit a buzz / low growl noise coming from the area of the transfer case manual shift...
- Information on removing the radio chassis from some vehicles
- Some vehicles may exhibit loose lugnuts and / or broken wheel studs
- Subject regarding the availability of hub-mount brake rotor machining equipment
- Subject pertaining to red rust stains on the edges of the bumper center vent and fog lamp openings
- Some vehicles may exhibit a flashing transmission control indicator lamp (TCIL) and diagnostic trouble...
- Some vehicles may exhibit cab vibration
- MIL light on with evaporative DTC P0442, P0455
- Some engines may exhibit oil leakage
- A new design transmission case and extension housing has been released
- Experiencing difficulty diagnosing vehicles with evaporative fuel system diagnostic trouble codes
- Technicians are experiencing difficulty removing door trim panels
- Experiencing difficulties with the malfunction indicator lamp (MIL)
- Some vehicles may stall when the transmission is placed into gear
- Brief information regarding cylinder head temperature (CHT) and fail safe cooling
- New clutch slave cylinder with a redesigned lip seal
- For concerns of noisy/squeaky steering and diagnosis is for the pitman arm, recommended service is to...
- The only authorized repair for a front frame bumper mounting bracket needing replacement is to replace the...
- F series flareside when equipped with the cab step, will not have mud flaps
- Engineering is addressing the issue of intermittent/unable to adjust mirror concerns
- Vehicles with premium radios will be equipped with volume control/on-off switch
- Wiring- aftermarket wiring alterations- service tip
- Fuel economy- customer expectations versus vehicle usage
- Interior- leather seat cleaning procedure- service tip
- Fluid- transmission fluid usage charts
- Vehicles with a rough running/miss symptom with a misfire DTC on a particular cylinder where normal...
- Soft brake pedal
- Inoperative or erratic cruise control operation along with harsh transmission shifts
- Frame- rivet replacement with bolts- service tips
- Transmission- E4OD- cooler bypass valve service during transmission overhaul- service tip
- Driveline clunking or grunting noise
- Concerns with the multi-function switch
- Instructions for diagnosing fuel guage concerns
- Gem concern - check for more than one gem controlled component that is inoperative or for a string of...
- Air conditioning- R-134A tracer dye installed in a/c system and three o-ring spring lock couplers- service tip
- Some 1995 and all 1996 and 1997 vehicles with E4OD transmissions have been built with a reusable...
- Some vehicles with air conditioning CAN exhibit a cold start accessory drive belt noise (CHIRP) concern
- Some 5.4L front end serpetntine belts may make some noise between temperatures fo 30 F-50 f
- The ngs displays incorrect date for the ing gem pid on the vehicles
- Second printing of the 1997 owners guide states that the vehicles long wheelbase may have a snowplow...
- Check engine light on with DTC P0455 in continuous memory on 1997 5.4L vehicle applications
- The second printing of the 1997 owners guide states that the vehicles 4X4 long wheelbase may have a...
- The ngs displays incorrect data for the ign gem pid on the vehicles
- Some 1995 and all 1996 and 1997 vehicles with E40D transmissions have been built with a reusable...
- Diagnosis windnoise at the inner belt, raise door glass to full up position
- Driveline rattle over bumps
- For customer concerns of stall, rough idle, lacks power, poor fuel economy, backfire, surge under heavy...
- Engine overheating- water pump concern due to free spinning water pump impeller
- Fead belt squeal, cold only
- Driveline clunk, 4.2L backfire, 4.6L lack of power, 4.6L misfire/MIL light issues, and windnoise
- Wind noise at the inner belt, raise door glass to full up position
- Stall, rough idle, lacks power, poor fuel economy, backfire, surge under heavy acceleration, loss in fuel...
- Vehicles with E4OD transmissions have been built with a reusable elastomeric transmission fluid pan gasket
- Malfunction indicator lamp (MIL) - diagnostic trouble codes (DTCS) P0300, P0301, P0302, P0303, P0304,...
- Transaxle - torque converter replacement guidelines and torque converter/transaxle cooling system cleaning...
- Locks - replace and/or repair any lock component - service tip
- Malfunction indicator lamp (MIL) - diagnostic trouble codes (DTCS) P0300, P0301, P0302, P0303, P0304,...
- Powertrain control module -reprogram powertrain control module (PCM) - service procedures - service tip
- Door - power point access door breaks - vehicles built through 8/31/96
- Runs rough - malfunction indicator lamp (MIL) on - diagnostic trouble codes (DTCS) P0300 through P0308...
- Noise - rattle - summary of concerns - service tips
- Some front end serpentine belts may make noise when between 30 and 50 degrees fahrenheit
- Certain 1997 vehciles may have been built with the 240 second misfire delay
- Wiring - electrical diode identification and service replacements
- Torque converter - leak test procedure - service tip
- Transmission - E40D - 4R70W - 4R44E - 5R55E - new digital transmission range sensor - diagnosis service tip
- Transmission - E40D - revised design forward planet thrust washer - service tip
- Engineering is investigating dealership concerns with fouled or cracked spark plugs
- Fead belt squeal, cold only
- Driveline clunk or accel or decel
- Information when electronic/hydraulic control unit (EHCU) malfunctions
- Investigating 7.3L irregular idle
- Information for recreational towing (all wheels on the ground)
- Concerns of check engine light (MIL) w/ codes P0300 thru P0308 & eng runes rough/misses
- Windnoise concerns in the right door a-pillar area of the supercab
- Information on engine oil leak at the oil pan, front cover &/or the front & rear crankshaft oil seal
- Windshield and interior glass - fog/film
- Brakes - elimination of sanding rotors and drums - service tip
- Mass air flow sensor - replacement as an assembly - service tip
- Air conditioning - compressor failure - insufficient amount of refrigerant oil
- Windshield washers - washer hose too short and/or is trapped by the hood - vehicles built through 4/15/96
- Spade terminal between sender & fuel pump has been changed to a eyelet terminal
- 4X4 vehicles may exhibit a grinding noise while shifting into 4L
- Information on diagnosing wind noise & water leaks at the lower passenger door area & 3RD door
- Concerns of check engine light 'on'
- Concern of water entry into the transfer case
- Concerns of windshield wiper not cleaning, streaking or smearing
- E4OD trans may emit a tick/rattle noise when driving at light loads in 1ST gear at 1100 to 1800 RPM RPM
- Reattachment of heater hose fittings for concern of no heat, overheat, or coolant loss may occur due to...
- Vehicles may exhibit an exhaust leak &/or noise due to warped exhaust manifolds
- For misfire concerns on 4.2L/4.6L/5.4L/6.8L engines
- Procedure for resolving the concern of water entry into the transfer case
- Firestone P235 tires may exhibit a high frequency vibration at 65-75 mph
- Some vehicles equipped w/ an AX4S transaxle may have been shipped w/ a low transaxle fluid level
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