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2004 Ford F-250 SD electrical complaints

Page 2 of 3: complaints 11 to 40 of 56, newest first, as owners wrote them.

See the summary of 2004 Ford F-250 SD electrical problems: which part fails, at what mileage and related recalls.

Filed Jan 26, 2012 · Electrical, Fuel system · 74,915 miles · MD

Fuel injection control module ( ficm) failed , recall campaign 05v270000, the federal safety agency action #- ea05003.

Filed Nov 30, 2011 · Electrical · 92,000 miles · AL

Tl* the contact owns a 2004 ford-250 sd. The contact was driving 65 MPH when the engine stalled. The vehicle was taken to the dealer where the dealer confirmed that the fuel injector module needed to be replaced. The manufacturer was contacted and they advised that the vehicle did not quailfy for repairs under the federal safety agency campaign id number : 05v270000(electrical system:wiring). The vehicle was not repaired. The failure mileage was 92,000 and the current mileage was 120,000.

Filed Nov 2, 2011 · Electrical, Engine · 91,000 miles · NC

2004 ford f250 super duty egr valve & oil cooler at a cost of $2400.00 to have my truck fixed. There are allot of other complaints posted but it looks like no one is doing anything to get after ford motors to recall this big expensive problem to consumers. Its bad enough the trucks cost so much. Ford is able to increase their profits by not recalling and fixing this expensive problem. I'm a disabled veteran and it took all my money for a month to get my truck back. I could not buy food or pay my bills because it went to getting my truck back with only 1/4 tank of fuel. So now I cannot drive anywhere until the dec 1 2011 when my next government check comes. Please help!

Filed Jul 6, 2011 · Electrical · 81,240 miles · NV

Tl* the contact owns a 2004 ford f-250 super duty. The contact stated that the fuel injection control module was malfunctioning, causing the vehicle to jerk abruptly when initially started. After starting, the vehicle would sporadically stall. The dealer was contacted and advised that that vehicle was not included in the federal safety agency campaign id number: 05v270000 (electrical system: wiring). The manufacturer was contacted but offered no assistance. The failure mileage was 81,240.

Filed Jul 5, 2011 · Electrical, Steering · 60,000 miles · CA

Tl* the contact owns a 2004 ford f250 super duty. While driving approximately 45 MPH the vehicle suddenly stalled. The vehicle was towed to the dealer for diagnostic testing where the technician stated the fuel injection control module needed to be replaced. The contact stated there was a recall under the federal safety agency campaign id number: 05v270000 (electrical system:wiring) that may be related to the failure. The dealer informed the contact his the VIN was not included in the recall. The vehicle was repaired. The contact also stated the steering wheel locked while driving. The vehicle was taken to an independent mechanic and steering control box was replaced twice. The contact continued to experience a failure with the steering. The approximate failure mileage was 60,000.

Filed Jun 20, 2011 · Electrical · 107,000 miles · SC

Tl*the contact owns a 2004 ford f-250 super duty. The contact stated the vehicle stalled without warning. The contact took the vehicle to the dealer who stated the fuel injection control module needed to be replaced. The contact was also advised the his VIN was not included in the federal safety agency campaign id number:05v270000(electrical system: wiring) which corrected the failure. The failure mileage and current mileage was 107,000.

Filed May 10, 2011 · Electrical, Engine · CA

2004 ford f-250 sd. Consumer requests assistance in helping obtain satisfactory attention and results related to recalls and repairs *tgw the consumer stated the egr valve was bad and needed to be replaced. The vehicle ran fine for awhile, until the egr valve went bad again. The fuses burned out on a consistent basis, the battery died, the fuel gauge did not give accurate readings, the vehicle stalled on several occasions and the crank position sensor failed.

Filed Feb 16, 2011 · Electrical · 80,000 miles · CA

Tl* the contact owns a 2004 ford f-250 sd. The contact was driving 60 MPH when the vehicle stalled without warning. The vehicle was towed to a local repair facility but the technician was unable to diagnose the failure. The manufacturer was contacted who advised that the vehicle was not included in the federal safety agency campaign id number: 05v270000 (electrical system: wiring). The vehicle was not repaired. The failure mileage was 80,000 and the current mileage was 100,000.

Filed Feb 15, 2011 · Electrical · 65,000 miles · MO

Tl*the contact owns a 2004 ford f250 super duty. While driving at any speed, the contact stated that the vehicle would suddenly stall intermittently without warning and would not restart. The failure was similar to the federal safety agency campaign id number 05v270000 ( electrical system:wiring). The dealer informed the contact that his vehicle was not included in the recall. The vehicle had not been repaired nor was the failure diagnosed due to the cost. The current mileage was 67,622 and the failure mileage was 65,000.

Filed Feb 11, 2011 · Electrical · 108,000 miles · NE

Tl* the contact owns a 2004 ford f250 super duty. The contact was driving approximately 60 MPH when the vehicle stalled without warning. The contact inquired with the manufacturer in regards to the federal safety agency campaign id number: 05v270000 (electrical system: wiring) but the contact was informed that the VIN was not included in the recall. The vehicle was not repaired. The current and failure mileage was 108,000.

Filed Jan 25, 2011 · Electrical, Engine · 125,000 miles · VA

Tl* the contact owns a 2004 ford f-250 super duty. The contact stated while driving at an unknown speed, the vehicle stalled without warning. The vehicle was taken to a mechanic where he was advised that the fuel injection control model had failed. The mechanic informed the contact of the federal safety agency campaign id number: 05v270000 (electrical system wiring ). The contact spoke with the manufacturer and was advised that the recall was performed on the vehicle in 2005 prior to the most recent failure. The manufacturer did not advised whether the fuel injection control module was replaced or the injection control pressure sensor, both of which were included in the recall. The failure and current mileage was 125,000. Update 3/8/11 *cn the consumer stated when he attempted to start the vehicle, it wouldn't start. He noticed the fuel gauge was reading empty. The vehicle was towed to the dealer. It was discovered the fuel injection control module had failed. Also, egr valve was replaced three times which caused loss of power and hesitation. Updated 05/19/11

Filed Dec 15, 2010 · Electrical · 138,000 miles · CA

Tl*the contact owns a 2004 ford f250 sd. The wiring harness and the fuel injector control module failed on his vehicle. He had to purchase the parts but could not install them. He had to take the vehicle to the dealer to install the parts because they had to program the computer. The dealer repaired the fuel injector control module at no cost but the wiring harness had to be repaired at his own expense. The dealer informed him that his VIN was not included in the federal safety agency recall #05v270000; electrical system wiring. The manufacturer was contacted and offered no other assistance. The failure mileage was 138,000.

Filed Nov 8, 2010 · Electrical, Fuel system · 67,000 miles · FL

The engine stalls without warning while driving. There is already a recall but it did not include my vehicle. The federal safety agency campaign id number 05v270000 the federal safety agency action number ea05003. The problem with my vehicle is identical to this and the remedy was identical however, it cost me $350.00 because my vehicle was built a month to late or to early, not sure.

Filed Sep 15, 2010 · Electrical · 83,228 miles · CO

Purchased a 2004 ford f250 superduty 6.0 liter diesel in april in june it began to stall out after changing both fuel filters and the air filter it continued to have this problem until it just won't start anymore have tried to resolve the situation with the dealer but with no help there don't know what to do until I seen the recall upon doing some research on the internet.

Filed Sep 9, 2010 · Electrical · 102,000 miles · CO

Tl* the contact owns a 2004 ford f250. The contact stated that while driving the engine stalled out and would not restart. After taking it to the dealer several times the failure still persists. There is a recall the federal safety agency 05v270000, fuel injection control module, but his VIN is not included. He had been in contact with the manufacturer but they will not offer any assistance. The dealer stated that the recall failure is exactly what is happening to his vehicle. The vehicle had not been repaired. The current and failure mileages were 102,000.

Filed May 12, 2010 · Electrical · 178,000 miles · TX · fire

Exhibiting stall without warning and may or may not restart intermittently (exact symptoms of nets action number: ea05003)dealership is not covering under recall and they are indicating that the main wiring harness caught fire after replacing fcim harness.

Filed Apr 28, 2010 · Acceleration, Electrical · CA

2004 250 super duty diesel pick up. Consumer would like to know if there will be a congressional hearing against ford motor corporation. *tgw the consumer stated during the summer of 2006, a surging issue started when driving on the freeway and in stop and go traffic. The dealer replaced numerous sensors, but the problem continued. The consumer also stated the vehicle stalled on the highway several times. The dealer was unable to determine the problem.

Filed Apr 23, 2010 · Body, Electrical · TX

Letter from congressman smith's office on behalf of constituent regarding ongoing issues with his 2004 f250 vehicle *tgw the consumer stated the vehicle was running rough, there was a severe rattle in the doors, black smoke emitted from the vehicle, the front end was loose, the battery was replaced twice, there was a problem with the steering, transmission and electrical system, the engine light illuminated and ultimately the engine was replaced because it blew a hole through one of the cylinders. *jb updated 05/03/10.

Filed Feb 23, 2010 · Electrical, Engine · 51,573 miles · GA

2004 ford f250 superduty, 6.0 diesel, towing a 30ft. 5th wheel rv. Was traveling south on i95 at 65mph and engine cuts off as if the ignition was turned off with no warning loosing power steering and brakes. Truck was towed to ford dealer and repaired at customer's expense. Two engine wiring harnesses was replaced at a cost of $1639.00, $104 towing, $289.00 rental car and 6 days in savannah, ga. Unexpected. This has been an ongoing problem as evidenced by earlier safety recall ford #05s34. Ford still refuses to do anything about the problem because the truck is 10 months out of warranty with only 51,000 miles on the odometer. Safety recall apparently did not solve the problem.

Filed Nov 10, 2009 · Electrical · 86,000 miles · AZ

Tl* the contact owns a 2004 ford f-250 diesel 2.0. When attempting to accelerate to highway speeds the vehicle will stall. Usually after repeated attempts the vehicle will restart. The vehicle identification number was excluded from recall# 05v270000 (electrical system:wiring). A mechanic concluded that the fuel injection control module was improperly communicating with the ECM. The failure mileage was 86,000.

Filed Oct 14, 2009 · Electrical, Fuel system · 97,000 miles · MI

Vehicle stalls while driving very frequently, almost every time its driven. Very dangerous to lose power while operating. We took the truck to a dealer who is installing new parts, which are covered under a recall of this exact make, model, year. We were informed by ford, that our truck was excluded due to being produced in the month prior to the recall begin date. Recall is on 2004 ford f250 super duty 6.0 diesel, my truck exactly. Everything stated in the recall is the same. Same problem, same answer. It is costing around $1600.00 for the repairs. The recall number is 05v270000. Obviously this recall should include a larger number of vehicles.

Filed Oct 6, 2009 · Electrical · 33,000 miles · CA

2004 ford f250, diesel, manufacture date: 02/2004. Vehicle stalls while driving, loss of all power, including power steering. No crank/ no start condition. Has stalled five times. Reference the federal safety agency case ea5003, ford recall 05s34. Truck currently at power ford, torrance, 310 784-4700. Power ford refuses to do required work. Untruthful regarding recall stating that there is no recall on my vehicle when my vehicle description and manufacture date clearly falls within the specified period and displays the symptoms exactly as stated within the recall number and the federal safety agency case summary. This condition is extremely unsafe. Ford is not living up to their obligation to make the mandatory repair.

Filed Mar 24, 2009 · Electrical · 89,000 miles · TN

Tl*the contact owns a 2004 ford f-250 sd. While driving 70 MPH, the vehicle began making a whining noise and shut off. The contact was able to safely maneuver the vehicle to the shoulder of the road. The vehicle was towed to the dealer and they stated that the fuel ignition control module failed. The vehicle was repaired at the cost of $100. Four months later, while driving 10 MPH, the vehicle failed and shut off. The vehicle was taken to a local repair shop and inspected by a technician, who determined that the fuel ignition control module failed again. No additional repairs have been made. The contact is in the process of notifying the manufacturer. The failure mileage was 89,000 and current mileage was 92,900.

Filed Mar 3, 2009 · Electrical · 83,000 miles · HI · fire

While driving, I began to smell smoke in the cab of my truck. I then opened my windows and continued to drive for about a 1/4 mile more until a surge of heavy smoke began to pour in to the cab via the A/C vents. I stopped the truck, and opened the hood. The passenger side of the engine compartment was on fire. I called the fire department and they came to extinguish the fire about 10 minutes later. Almost all of the electrical components and A/C system is burnt. I'm not sure if the truck runs, I am currently waiting for it to be repaired.

Filed Feb 25, 2008 · Electrical · 40,000 miles · CA

Tl*the contact owns a 2004 ford f-250 sd. While driving 65 MPH, the vehicle shut off without warning. In addition, there was a complete loss of power. The contact stated that failure has occurred on numerous occasions and he was sometimes able to restart the vehicle. The dealer was unable to diagnose the failure. There is a recall for the electrical system: wiring (the federal safety agency campaign id # 05v270000) however, the dealer stated that his VIN was not included. As of february 25, 2008, the dealer had not repaired the vehicle. The failure mileage was 40,000 and current mileage was 48,000.

Filed Jan 9, 2008 · Electrical · 6,000 miles · NE

Tl*the contact owns a 2004 ford f-250 sd. The vehicle was taken to the dealer regarding the canned sensor. The vehicle shuts off repeatedly at random speeds, but was first noticed while driving 5 MPH. At the first visit, the dealer informed the contact of a recall on the wiring harness and it was repaired. The failure recurred 10,000 miles later. The vehicle was taken back to the dealer; however, the failure recurred while on his way home. The vehicle is currently at his residence. The failure mileage was 6,000 and current mileage was 60,000.

Filed Nov 19, 2007 · Electrical · 47,883 miles · FL

Tl*the contact owns a 2004 ford f250 super duty. While attempting to accelerate, the vehicle would decelerate dramatically and make a loud shuttering noise. The contact took the vehicle to the dealer and it was repaired under the federal safety agency campaign id number 05v270000 (electrical system:wiring). The failure recurred eight months later and the dealer replaced the egr valve. The failure has since recurred three more times within the past three years. The dealer has replaced the control module and the egr valve again. Currently, when the contact attempts to start the vehicle, the engine stalls. When the vehicle is first started in the mornings, the engine light illuminates on the instrument panel, accompanied by a loud noise coming from the engine compartment. The contact filed a complaint with the manufacturer. The failure mileage was 47,883 and current mileage was 82,949. Updated 12/04/07

Filed Aug 31, 2007 · Electrical · 67,000 miles · AL

Tl*the contact owns a 2004 ford f250 super duty. The contact stated that the engine shut off without warning while the vehicle was idling. The vehicle would not restart for 40 minutes. The dealer was unable to duplicate or repair the failure. The federal safety agency recall number 05v270000 (electrical system) was referenced. The failure mileage was 67,000 and current mileage was 68,000.

Filed Jul 10, 2007 · Electrical · 54,776 miles · TX · fire

2004 ford f-250 4x4 superduty 6.0l diesel - engine fire. Cause: negative battery cable vibrated loose and caused ground on A/C to overheat and catch the A/C housing on fire. Fire resulted from attempt to start the vehicle in the owner's driveway on a cool day. Vehicle was towed to local dealership and repaired ($1250). The repair included tack welding the negative cable to the engine block. A few months later, a resistor in the A/C blower had to be replaced. The dealership claimed it was unrelated and the repair was an addition $114.

Filed Feb 26, 2007 · Brakes, Electrical · 20,000 miles · AZ

Tl* the contact owns a 2004 f-250 super duty diesel. The vehicle stalled and accelerated while sitting at a stop sign. When approaching a stop sign and applying the brakes the vehicle continued to move forward. A few days ago the contact attempted to stop the vehicle while a pedestrian was walking in front of it and the vehicle failed to stop. The failure mileage was 20,000. This failure occurred daily. The weather was not a factor. One month after purchasing the vehicle he noticed vibration on the front end of the vehicle. The contact received a second opinion from a dealer, and they informed him that the fuel injection needed to be replaced. The repairs were performed at no cost to the contact due to the warranty. The current vehicle mileage was 51,000.

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