2019 Ford F-250 SD engine problems

Filed Nov 2, 2026 · Brakes, Engine · AR

My 2019 Ford F-250 diesel truck stopped running and had to be towed. The high-pressure fuel pump failed and sent contamination through the entire fuel system. The dealership first replaced the fuel injectors, then later said the whole fuel system had to be replaced. Ford and the dealership blamed fuel contamination and refused to cover it under warranty, so I paid for the repairs myself. This fuel pump problem made the truck shut off without warning, which is a safety danger. Also, after the second repair, the dealership told me the brakes were not working properly. I have not driven the truck since. It was towed to another shop. In total, I paid $18,865.05 out of my own pocket for these fuel system repairs.

Filed Oct 15, 2026 · Engine, Fuel system · TX

On October 9, 2026 at approximately 8:30 AM, my 2019 Ford F-250 6.7L Power Stroke diesel, with 76,512 miles, suffered a catastrophic high-pressure fuel injection pump failure while traveling approximately 55 mph on FM 3351 near Camp Stanley, Texas. The vehicle displayed “Speed Limited” and “Reduced Engine Power” warnings, then lost throttle response and propulsion and the engine shut down while moving. Steering and braking effort increased substantially after the engine stopped. The truck would crank but would not restart. Alamo Diesel Service, an independent diesel repair facility, confirmed no fuel-rail pressure, fuel leaking in the engine valley, and that the injection pump had “blown and cracked the head.” Inspection revealed metallic debris and extensive fuel-system contamination requiring replacement/repair of the pump, injectors, rails, fuel lines, return lines and filters, plus cleaning of the tank and cooler. The estimate is $11,193.97. Diagnostic codes included P0087 (Fuel Rail/System Pressure Too Low) and P2291. P0087 freeze-frame data recorded the vehicle at 54.68 mph and 1,300 RPM, confirming the fuel-pressure failure occurred while driving. There were no prior fuel-system problems and the fuel filters were recently replaced. I am concerned because there is a long, documented history of failures involving this type of high-pressure diesel fuel pump, including failures that can introduce metal into the fuel system and cause loss of propulsion. Ford has also recalled certain later-model 6.7L Super Duty trucks for high-pressure fuel pump failures that can cause loss of drive power. I am requesting the federal safety agency evaluate whether my 2019 failure may be related to a broader safety defect. Ford has been notified under case CXH-09644112-L1W2N0 but has not inspected the vehicle. The vehicle and failed components are currently available for inspection.

Filed Sep 9, 2026 · Engine, Fuel system · CA

the federal safety agency Vehicle Safety Complain To whom it may concern, My Name is [XXX] I am submitting this complaint regarding my 2019 Ford F-250 Super Duty equipped with the 6.7L Power Stroke diesel engine (VIN: [XXX]). At approximately 137,900 miles, my vehicle suddenly lost engine power while driving and stalled without warning, creating a serious safety hazard. After stalling, the truck would not restart and had to be towed to a repair facility. The repair shop diagnosed a catastrophic failure of the diesel high-pressure fuel injection pump. According to the repair invoice, fine metallic flakes were found throughout the entire fuel system, contaminating the fuel lines, fuel tank, injectors, and related components. Because of this contamination, the shop determined that the entire fuel system required replacement, including replacement of all eight fuel injectors, cleaning of the fuel tank and fuel lines, replacement of the fuel filter, and installation of an upgraded diesel injection pump. The estimated repair cost exceeded $11,000, resulting in a significant financial burden. I understand that Ford Safety Recall 24S78 addresses a high-pressure fuel pump issue on certain 2020–2022 Ford Super Duty trucks equipped with the same 6.7L Power Stroke diesel engine. Although my 2019 model is not included in the recall, my vehicle experienced what appears to be a very similar failure that resulted in sudden loss of engine power while driving and complete contamination of the fuel system. I am not asserting that my vehicle is covered by the current recall. Rather, I respectfully request that the federal safety agency investigate whether the same or a substantially similar defect may also affect certain 2019 Ford F-250 Super Duty vehicles equipped with the 6.7L Power Stroke diesel engine. If the investigation determines that these vehicles are affected by the same safety defect, I ask that the recall be expanded accordingly. I have retained the repair invoice documenting the diagnosis INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA

Filed Jan 9, 2026 · Engine · 205,000 miles · TX

The contact owns a 2019 Ford F-250. While driving at approximately 20 MPH, there was an abnormal sound coming from underneath the vehicle, and the check engine warning light illuminated. The vehicle was taken to a dealer to be diagnosed; however, the dealer stated that the cause of the abnormal sound and the illuminated check engine warning light was unknown. The contact was notified of an unknown recall; however, the VIN was not included. The vehicle was not repaired. The manufacturer was notified of the failure and referred the contact to the federal safety agency Hotline to have the VIN added to the recall. The failure mileage was approximately 205,000.

Filed Nov 6, 2025 · Engine, Fuel system · OH

After sitting for extended durations the engine experiences a no start or long crank condition. Research and discussion with local mechanic indicate this is an issue with a failed/failing fuel pump and/or fuel pump module. It is my understanding a recall exists for similar failures on other ford models.

Filed Sep 19, 2025 · Brakes, Engine · CA

Ford Diesel 250 flat out stalled while driving on a very congested Highway. Full tank of Diesel. No warning. Complete stall at 65MPH, no brakes, no power steering, no lights. Was almost killed when the truck almost crashed into a bus. Happened (4) more times as we made our way back home. Internet search shows that Ford Motor Company is fully aware of this common failure of their fuel system. Federal regulators need to pressure Ford for a Recall before someone is killed

Filed Jun 18, 2025 · Electrical, Engine · 82,000 miles · FL

The contact owns a 2019 Ford F-250. The contact stated while driving 30 MPH and depressing the accelerator pedal, the vehicle failed to respond as intended and lost motive power. The contact reversed over to the right side of the roadway and exited the vehicle. The contact inspected under the hood but found no cause for the failure. The contact re-entered the vehicle, shifted into reverse, and reversed back into the driveway. The contact stated the failure had occurred on two separate occasions. The vehicle was towed the dealer where it was diagnosed and determined that rodents had chewed on the wiring harness, and the wiring harness needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure and opened a case. The contact was referred to the federal safety agency Hotline to report the failure. The approximate failure mileage was 82,000.

Filed Dec 11, 2024 · Engine · TN

Subject: Urgent Safety Concern Regarding Rocker Arm Failure on My Truck I am writing to formally express my concern regarding a critical issue with the rocker arms on my 2019 Ford F250 6.7L Diesel which has caused significant safety concerns. I believe that the failure of these parts poses a serious risk to both the driver and others on the road. Recently, I experienced a failure of the rocker arms while driving. This unexpected breakdown caused engine misfire, loss of power, and unusual noise and severely impacted the performance of the vehicle. It is concerning that such a vital component could fail under normal driving conditions, compromising the engine’s functionality and potentially causing complete engine failure. The failure of the rocker arms is not only costly in terms of repair but also represents a significant safety hazard. Should the issue worsen while driving, it could lead to sudden loss of power, stalling, or even damage to other critical engine components, putting the driver at risk of an accident. This danger is exacerbated if the failure occurs while driving at high speeds or in hazardous conditions. I strongly urge you to investigate the underlying cause of these failures and provide a resolution as soon as possible. Given the serious safety implications, I request a prompt response with information on how this issue will be addressed, whether through a recall, repair, or replacement of the defective parts, and a review of any related safety concerns.

Filed Oct 18, 2024 · Engine · 80,500 miles · VA

The contact owns a 2019 Ford F-250. The contact stated that while the vehicle was at the local dealer for routine maintenance, the dealer informed the contact that oil was leaking from the upper oil pan. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure. The failure mileage was 80,500.

Filed Oct 1, 2024 · Engine, Fuel system · 134,000 miles · TX

This vehicle was manufactured with a defective fuel injector pump that has led to excessive wear and damage to the engine. We have experienced catastrophic failure with a repair estimate pending of over $17,000. When the components failed, our driver was on a dangerous section of road. He was not struck by other traffic, but was left stranded for 7 hours. Our company has purchased 6 of these Ford F250 with 6.7L engines. Ford needs to issue a recall on these systems.