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1990 Ford F-250 fuel system problems

40 complaints (36% of all complaints for this car). Typical mileage when it fails: 127,586.

owner complaints
40
of this car's complaints
36%
typical mileage
127,586
crashes
0
recalls
3

Which part fails

  • Storage: tank assembly
    17
  • Storage: auxillary tank: selector devices
    8
  • Delivery: hoses, lines/piping, and fittings
    4
  • Delivery: fuel pump
    4
  • Storage: auxillary tank
    2
  • Fuel injection system
    1

At what mileage

Complaints by mileage at the time of the problem.

0k-25k
25k-50k
50k-75k
75k-100k
100k-125k
125k-150k
150k-175k
175k-200k
200k+

Ford F-250 fuel system problems in other years

199019952000200520102014

Specific symptoms reported on the 1990 Ford F-250 fuel system

Phrases found in the owners' own descriptions, so one complaint can mention several symptoms.

Fuel leak 11Fuel pump 10

Related recalls

Fuel system, gasoline: delivery: hoses, lines/piping, and fittingsReported February 23, 1994 · 89,770 vehicles affected
What is wrong
The steel fuel return tubes that connect the frame fuel return lines with the engine fuel rail can contact the pinch weld flange connecting the dash panel to the floor pan. Continued contact leads to abrasion of the steel fuel return tube and eventually results in a fuel leak.
Risk
Abrasion of the steel tube wall that eventually causes a fuel leak may result in a fire, if a source of ignition is present.
Remedy
Ford dealers will replace the fuel return tubes with flexible stainless steel braided/teflon tubes. Dealers will also inspect the fuel supply tubes.

Recall number 94V040000 · Recall details

Fuel system, gasoline: storage: tank assemblyReported August 2, 1993 · 1,131,000 vehicles affected
What is wrong
A malfunctioning check valve within the fuel pump assembly causes a portion of the unused fuel from one tank to be returned to the second tank. When this occurs, the capacity of the second tank can be exceeded, causing fuel spillage.
Risk
Spilled fuel can result in a fire when exposed to asource of ignition.
Remedy
Replacement of the fuel pressure regulator and installation of redundant check valves.

Recall number 93V125000 · Recall details

Fuel system, gasoline: storage: auxillary tank: selector devicesReported August 15, 1989 · 1,100 vehicles affected
What is wrong
Incorrectly installed fuel line connectors have fuel supply and return lines crossed.
Risk
Fuel could be transferred from one tank to the other,possibly resulting in fuel overflow and spillage, in presence of an ignitionsource, a fire could occur.
Remedy
Replace fuel line assembly.

Recall number 89V141000 · Recall details

Related investigations

Ford f-series dual fuel tank leakageOpened May 29, 1998, closed November 4, 1999

These vehicles can experience fuel transfer from one tank to the other due to a malfunctioning fuel pump.from the information gathered to date, it appears that there can be multiple causes and/or a combination of causes for fuel cross flow and that the recall remedy may be inadequate.further investigation is needed.this investigation is upgraded to ea99-032.click on document search button for additional information.

RQ98008

What 1990 Ford F-250 owners say

Most recent owner complaints, unedited.

Filed Nov 9, 2020 · Fuel system · 143,000 miles · WA

Tl* the contact owns a 1990 ford f-250. The contact stated while driving 50 MPH, the contact switched from the front fuel tank to the rear fuel tank which caused the rear fuel gauge to read empty. The contact stated after filling the rear gas tank, gasoline started leaking from the front tank without warning. The contact immediately shut-off the vehicle to prevent a potential fire hazard. Upon investigation, the contact discovered the federal safety agency campaign number: 93v125000 (fuel system, gasoline) which he linked to the failure. The manufacturer was notified of the failure. The contact was informed that the VIN was not under recall. No further assistance was provided. The vehicle was not repaired. The failure mileage was approximately 143,000.

Filed May 6, 2013 · Fuel system · 127,586 miles · CA

Tl* the contact owns a 1990 ford f250. The contact stated that one of the fuel tanks failed and caused gasoline to overflow into the second tank. Resulting in a fuel leak. The vehicle was taken to a mechanic for inspection. The failure was located at the fuel cap. The vehicle was not repaired. The manufacturer was made aware of the failure. The approximate failure and current mileage was 127,586.

Filed Dec 30, 2011 · Fuel system · 116,105 miles · CA

Tl* the contact owns a 1990 ford f-250. The contact stated that a days after switching one of the fuel tanks, fuel started to spew out of the filler neck. The contact stated that once the cap was release and the engine was turned off, the fuel spill could be stopped. The vehicle was towed to the dealer who diagnosed that the return valve was stuck between the tanks, which caused fuel to enter the second tank and overflow. As a result the fuel pump failure, the jumper and the roll-over valves needed to be replaced. The manufacturer was made aware of the failure who did not offer any assistance since the vehicle was not included in the federal safety agency campaign id number: 93v125000 (fuel system, gasoline:storage:tank assembly). The vehicle was repaired. The failure and the current mileage was 116,105.

Filed May 10, 2011 · Fuel system · ID

Tl* the contact owns a 1990 ford f250. The contact stated that the fuel tank strap was rusted and leaking gas. The dealer was made aware of the failure however, did not offer any assistance. The manufacturer was not contacted to report the failure. The current mileage was 120,000 and the failure mileage was unknown. Updated 06/07/11*lj the consumer stated the strap was not rusted, but it did wear a hole in the gas tank. Updated 06/23/11

Filed May 5, 2010 · Fuel system · 137,255 miles · TN

I am the owner of a 1990 f-250, basically began smelling a fuel odor coming from the trucks cab while driving. Looked at the underside of the truck and found a small gas leak at the fuel lines under the pinch weld. Exact same issue as 94v040000, have not fixed problem because ford cannot find this issue on there system.

Filed Apr 14, 2010 · Fuel system · 112,209 miles · CA

Tl* the contact owns a 1990 ford f250. The contact stated that while attempting to accelerate from at a traffic light, the vehicle felt as if it were traveling over a large amount of liquid. The contact observed excessive fuel leaking from the vehicle. The vehicle was taken to the dealer where the failure could not be duplicated. The contact believed the federal safety agency campaign id number:01i008000(fuel system, gasoline) to be directly related to the failure. The manufacturer stated that his VIN was not included in the recall and would not provide any further assistance. The approximate failure mileage was 112,209 and the approximate current mileage was 120,000.

Filed Jan 23, 2008 · Fuel system · 130,000 miles · CA

Tl*the contact owns a 1990 ford f250. While driving 45 MPH, the fuel pump failed. The contact smelled gas and noticed a gas leak. He bought a new fuel pump and replaced the bodies; however, the failure recurred. The rear fuel tank shut down and the front tank did not register on the fuel gauge. The contact purchased and installed new fuel lines, but the failure recurred. He bought new fuel lines again, but the failure continued. The dealer informed the contact that the VIN was not included in the federal safety agency campaign id number 93v125000 (fuel system, gasoline:storage:tank assembly). He went to a few dealers and was informed that he did not fall within the time frame for the recall. The purchase date was unknown. The current mileage was 160,000 and failure mileage was 130,000.

Filed Aug 22, 2006 · Fuel system · 122,000 miles · CO

Dt*: the contact stated when the vehicle was using the front fuel tank, the fuel was exhausted quickly. Fuel also leaked out of the rear tank. The vehicle was taken to a private repair shop who determined that the check valve had malfunctioned. There were no immediate repairs made. There was a the federal safety agency recall # 93v125000, which pertained to the fuel tank assembly. The vehicle was not included in the recall due to the VIN. Updated 09/19/06.

Filed Mar 7, 2005 · Fuel system · 61,067 miles · WA

Consumer concerned about recall on 1990 ford f250 fuel tank. *bf the vehicle's front tank pushed fuel to the rear tank which caused it to overflow. The vehicle was taken to an independent repair facility who found recall 93s68 which referenced that failure. The consumer never received a recall notice from the manufacturer. The consumer contacted the manufacturer who informed him that he was over the mileage and time allotted for the recall. The independent dealer replaced the faulty check valve, regulator and fuel pump but this did not correct the overflow condition.

Filed Feb 17, 2005 · Fuel system · CO

I have a 1990 ford f250 with duel gas tanks. The first problem was the truck would die for what seemed like no obvious reason. I had a diagnostic done to no avail. The truck would run fine cold, but once it got hot it would die. Finally I took it to a local mechanic and he found it was the tank selector switch which lets me choose the front or rear gas tank. This first switch cost me $300.00 to fix. Its been about 8 months since the switch was replaced. It just went out again. This time I replaced it myself with a switch from a ford dealer. When I unhooked the switch from the harness it was melted on the inside of the switch and the harness was almost unusable. I went to a local ford dealer and the sales clerk said that this is a common problem because he sells these switches a lot and this was not the first time he heard of the switch melting. This is a fire waiting to happen. Ford should recall this part and fix the root of the problem.

Questions about the 1990 Ford F-250 fuel system

Does the 1990 Ford F-250 have fuel system problems?

Owners have filed 40 complaints about the fuel system of the 1990 Ford F-250, 36% of all its complaints, more than any other problem.

At what mileage do 1990 Ford F-250 fuel system problems start?

The typical (median) mileage in owner complaints is 127,586 miles.

Was there a recall on the 1990 Ford F-250 fuel system?

Yes, 3 recalls: 94V040000, 93V125000, 89V141000. Check your VIN to see if your car still needs the free repair.

What year does the Ford F-250 have the most fuel system problems?

The Ford F-250 model years with the most fuel system complaints are 1999 (41 complaints), 1990 (40 complaints) and 1993 (37 complaints).

Other 1990 Ford F-250 problems

Brakes 28Electrical 14Transmission 11Engine 10Tires 6Acceleration 3Body 3Steering 3Suspension 2Visibility 2Lights 1Seat belts 1

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