1994 Ford F-250 technical service bulletins
156 technical service bulletins and manufacturer communications cover the 1994 Ford F-250.
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- Malfunction indicator lamp (MIL) on with diagnostic trouble codes P0603 (powertrain control module keep...
- Oil leak at high pressure pump fittings and/or plug
- Hesitation, stumble, lack of power, rough idle and poor performance on vehicles with 7.3L di turbo diesel...
- A no-start or reduced power condition may occur intermittently
- Poor idle quality and/or low output after the engine returns to idle speed
- Hard starting after the fuel injectors have been replaced
- A lack of accelerator control when moving off of the idle position
- Rear of engine oil pan, near the crankshaft, may leak oil
- The water-in-fuel lamp may stay on and the fuel may be slow to drain or not drain at all when the fuel...
- Hard or no start, hesitation, idle rough, low power, misses, stalls
- No start/hard start and/or long crank time for vehicles with 7.3L di turbo diesel
- The air cleaner element may allow dust to bypass due to the air cleaner element collapsing/distorting...
- A high number of high pressure rexroth pumps and injection pressure regulators (IPR) are being replaced...
- Low RPM, no start, runs poorly, stall
- Lack of power and/or low performance condition caused by no return fuel flow to the fuel tank
- New transmission cooler flusher - service tips
- Lamp-brake-invadvertent disabling of brake shift interlock
- This aritlce is to provide information on replacement of old style hood lamp switch to the rvised...
- Brake shift interlock
- A condition may exist with possible electronc damage occuring to the compuvalve from voltage spikes...
- Subject regarding contamination from prior transmission concerns or excess wear may be trapped in the...
- Oil leak from the front or rear cylinder head oil supply rail end plugs
- TRANSMISSION-E40D-NO 2-3 upshift
- Transmission- E40D/4R100-1989-99-MAIN controls, separator plates and separator plate gaskets usage chart
- Vehicles may experience solid particle contaminants from prior transmission concerns or excess wear, may...
- Information regarding the new transmission cooler flusher- service tip
- Repeat message regarding a hard start / no start condition
- Subject on a wire harness terminal repair kit available for repairing electrical wiring harnesses
- Exhibiting a vibration, noise or ground out condition when turning or under load
- Information for servicing and diagnosing brake vibration, brake inspection, and brake friction material...
- Information on identifying non-approved / alternate refrigerants which could cause safety, and performance...
- Information on the new flush and fill tool available through rotunda
- Conditions with the brake lamps inadvertently disabling the brake shift interlock
- Experiencing a whine / buzz type noise in the speakers of the entertainment radio or two-way radio on...
- Some vehicles may experience axle wind up and / or clunking, popping, ratcheting type noises when making...
- Subject regarding door trim panel replacement - service tip
- Ford motor company now recommends sae 5W-30 viscosity grade for servicing any ford gasoline-powered...
- Information regarding reprogramming powertrain control modules (PCMS)
- Ford motor company has released a new electrical grease ( F8AZ - 19G208-AA ) to reduce the possibility of...
- Information on super duty models with 7.3L diesel engines exhibiting rough idle / miss condition
- Some super duty vehicles with 7.3L dit diesel engines may exhibit 4X4 lights on, 4X4 inoperative and / or...
- Information on super duty 7.3 dit diesel engine vehicles exhibiti lack of power
- Service information for vehicles exhibiting stall on deceleration condition
- Mass air flow (maf)- sensor contamination- service tip
- Some vehicles with a 7.3L direct injection (DI) turbo diesel engine, one or more of the following concerns...
- Repeat message regarding vehicles exhibiting rough idle / miss condition
- Repeat message regarding vehicles exhibiting a lack of power
- Subject regarding external oil leaks - repeat message
- Experiencing a " buzzing " or " rattling " noise from the exhaust system
- Repeat message, no change- rough idle/miss
- Repeat message, no change: hard start/ no start
- Lack of power due to failure of engine turbo boost
- Vehicle stalls upon acceleration
- Front end shimmy may occur at various driving speeds and is usually induced when hitting bumps, such as...
- Information on vehicles exhibiting rough idle / miss
- Brief information vehicles exhibiting hard start / no start condition
- Brief information on vehicles exhibiting lack of power condition
- Brief information on vehicles exhibiting a stall on deceleration condition
- Brief information concern vehicles exhbiting external oil leaks
- Rear brake drag or excessive wear on rear brakes
- Information on a new transmission fluid usage chart
- Information on tire company telephone numbers for customer assistance
- Information regarding the hotline survey
- Hotline contact id number on oasis
- Excessive white smoke
- Concerns with external oil leaks
- Cold engine upper knock/tick
- Concerns with high pressure oil pumps are not serviceable
- Information on a buzzing or rattle noise from the exhaust system
- Hub-mount brake rotor machining equipment from rotunda is now approved for warranty and service use
- Service tip information regarding elimination of sanding rotors and drums
- Recommended guidelines for towing behind recreational vehicles
- The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable
- A vibration or shudder may be felt during braking on some vehicles
- Some vehicles may exhibit excessive brake pedal travel, irregular front lining wear, and brake pull
- The rear parking brake cables may bind and not allow the rear brake shoes to return fully to the anchor...
- The parking brake pedal may go to the foor with little or no effort during application
- Front caliper piston boots damaged
- Availability of hub-mount brake rotor machining equipment
- Some vehicles may exhibit a flashing transmission control indicator lamp (TCIL) and diagnostic trouble...
- Concerns with axle wind-up and / or clunking, popping, ratcheting type noises when making cornering maneuvers
- Information on the defroster performance enhancement.
- Performance enhancement for defroster
- Some vehicles may develop "cavitation" erosion in the cylinder wall of the engine
- Vehicle stalls/quits while driving
- Dtc's P1211/1212 icp pressure higher/lower than expected.
- Subject on rear vibration/shudder when applying brakes
- Part number information for the use of a child seat tether
- When the air cleaner is being replaced, the drain mechanism on the bottom of the air cleaner case is to be...
- New clutch slave cylinder with a redesigned lip seal
- Headlamp- headlamp housing melts- ambulance and emergency vehicles only
- Fuel economy- customer expectations versus vehicle usage
- Low RPM- 7.3L dit engine fails to start- code 340 stored in memory and/or engine fails to achieve rated...
- Fluid- transmission fluid usage charts
- Diesel exhaust smell in passenger cabin may be due to poor connection at the inlet or outlet to/from the turbo
- Frame- rivet replacement with bolts- service tips
- Accessory drive belts- fead belt comes off- vehicles with 4.9L engine
- Exhaust leaks or noise at the joint between the y-pipe and the exhaust manifold
- The clutch may be hard to depress due to dust/contamination entering the slave cylinder
- Noise- "popping/creaking"- front frame or suspension brackets- frame- "popping/creaking"- fastener replacement
- Pop/clunk from steering linkage over bumps
- Diagnostic guides for out-of-warranty vehicles to be used as a master copy - diagnostic guides no longer...
- Leak - oil leakat engine valley pan and/or high pressure oil pump - vehicles equipped with 7.3L diesel engine
- Transaxle - torque converter replacement guidelines and torque converter/transaxle cooling system cleaning...
- Powertrain control module -reprogram powertrain control module (PCM) - service procedures - service tip
- Wiring - electrical diode identification and service replacements
- Torque converter - leak test procedure - service tip
- Brakes - rear parking brake cable binds - vehicles built before 8/20/96 - all chassis cab vehicles are...
- Pop/clunk from steering linkage over bumps
- Information on aode/4R7W transmission main control & case replacement
- Vehicles may exhibit a driveline vibration or noise while driving at highway speeds on steady cruise or decel
- Windshield and interior glass - fog/film
- Brakes - elimination of sanding rotors and drums - service tip
- Air conditioning - compressor failure - insufficient amount of refrigerant oil
- Air cleaner - damaged air filter in severe dusty conditions - vehicles with 7.3L dit diesel engine built...
- Exhaust - exhaust leak at exhaust manifolds - vehicles equipped with 7.0L or 7.5L engine
- Revised eec calibration has been incorporated in PCM calibrations for vehicles which display lack of power...
- Vehicles may exhibit an exhaust leak &/or noise due to warped exhaust manifolds
- Service tip information regarding the reverse clutch piston and piston seal usage
- 4X4 front axles must use hypoid 4X4 gear oil p/n F1TZ-19580-A & high temp 4X4 front axle & wheel bearing...
- During highway deceleration or engine start-up, there may be a hooting noise coming from the engine...
- The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable because...
- Rough idle or miss may be due to loose injector hold down bolt
- A/c system shutting off from high system pressures or lack of cooling at idle
- Engine moan at approximately 1900 RPM due to the flywheel dampening of engine pulses
- Air conditioning-lack of cooling at idle-a/c system shuts off due to high system PRESSURES-7.3L di turbo...
- Generator-motorcraft 95AMP-FRONT bearing CONCERN-FD1060/1460 engines- vehicles built before 7/3/95
- Engine- 'knocking' noise - when operating engine at 200-2300 RPM - FD1460 engine
- Vehicles experiencing occasional harsh reverse engagement concerns
- Revised design transmission rear case bushing
- Delayed forward engagement and/or heat stained forward clutch plates after installing center support service
- Unknown
- Vehicles may exhibit a poor idle quality and/or low output after the engine returns to idle speed
- Vehicles may be hard to start after the fuel injectors have been replaced
- Lack of accelerator control when moving off the idle position
- Hydromounted cab - evaporative emission lines rubbing on the fender
- Accessory drive belts - all 7.3 idi diesels come off accessory drive pulleys - vehicles built after 2/15/92
- Revised mounting torque for bumpers
- Vehicles with 7.3L direct injection diesel engines may experience one or more of the following conditions:...
- Some vehicles may exhibit a poor idle quality and/or low output after the engine returns to the idle speed
- Green condensate or white smoke coming from exhaust pipe
- A rattle from the split seat bench may be due to a loose or missing seat bushing
- Knocking noise on initial start-up
- Revised oil fill procedures
- Improper oil dipstick causes driveability concerns
- Under hood wire harness may become chafed
- Some diesel powered vehicles are experiencing drive belt tracking concerns due to front end accessory...
- There may be a concern of poor performance, coolant in the oil and engine knocking and/or hydraulic lock...
- Revised oil pan gasket
- A no start or reduced power condition may occur intermittently on some vehicles
- Early wear of fead tensioner pulley on vehicles with 5.0L/5.8L engines
- New design transmission range sensor
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