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2004 Ford F-250 engine complaints

Page 2 of 3: complaints 11 to 40 of 63, newest first, as owners wrote them.

See the summary of 2004 Ford F-250 engine problems: which part fails, at what mileage and related recalls.

Filed Aug 1, 2016 · Engine · 82,000 miles · OH

Tl* the contact owns a 2004 ford f-250. While driving various speeds, the vehicle stalled without warning. The vehicle was able to restart. The vehicle was taken to a dealer where the failure was undetermined. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was 82,000.

Filed Jun 7, 2016 · Engine · 155,000 miles · IA

The third from the front on the passenger side spark plug blew out and a heli coil was replaced and after under 500 miles it blew out again now they are replacing a second heli coil and I am worried on if it will hold and how dependable it will be. Second I am wondering if there is any compensation from ford motor co. For the expenses of this procedure and if any head work/replacement is needed and whom wolud be responsable for the cost.

Filed Jul 14, 2015 · Electrical, Engine · 184,000 miles · AZ

Tl* the contact owns a 2004 ford f-250. While driving at any speed, the vehicle would stall without warning. The failure recurred numerous times. The vehicle was not diagnosed or repaired. The vehicle was not included in the federal safety agency campaign number: 05v270000 (electrical system). The manufacturer was made aware of the failure. The failure mileage was 184,000.

Filed Feb 20, 2015 · Electrical, Engine · 155,256 miles · IN

Driving the vehicle 20mph lost all power to engine, left without power steering, brakes or control of vehicle. Pulled over and tried to start vehicle, it did not start, but after a few minutes it restarted. This has happened three times in february 2015. I contacted ford motor company, was assigned a case number. She checked on the federal safety agency recall 05v270000. She stated that the repairs to this vehicle have already been completed and that I was now on my own in regards to repairs. While doing research, I have found out that people are still having some problems regarding this issue. Ford seems to have washed their hands of this issue of responsibility regarding their vehicles. This is why I am filing a case.

Filed Aug 4, 2014 · Acceleration, Engine · 35,000 miles · OR

Engine accelerates sporadically on its own. Engine occasionally dies at stop lights. Must keep brake pedal firmly pushed at stop as engine will suddenly accelerate. I have already replaced the turbo. The dealer says it could be many different things wrong. The 2003-2007 diesels are notorious for bad turbo, fuel injectors and a head bolt problem that requires removing the cab. I purchased this truck new and it now has 39000 miles on it. This is a serious safety concern.

Filed May 4, 2014 · Engine · 118,000 miles · PA

Spark plug number 3 blew out of the aluminum cylinder head.

Filed Sep 23, 2013 · Engine · 75,961 miles · MO

Tl* the contact owns a 2004 ford f-250 tdi. The contact stated that while driving 55 MPH, white smoke started to emit out of the exhaust pipe. The vehicle was taken to the dealer. The technician diagnosed that the vehicle had blown a head gasket. As a result, the cooler, egr, and head gasket needed to be replaced. The manufacturer was made aware of the failure. The vehicle was repaired. The failure mileage was 75,961 and the current mileage was 76,000. Updated 11/19/13*cn updated 12/2/2013

Filed Jul 6, 2013 · Engine, Transmission · 62,000 miles · CT

Ford f series and super duty pickups with 5.4 engines. My 2004 ford f-250 has an issue with leaking exhaust manifolds. When looking into this further while getting pricing, I found out that this was not an isolated issue and that it was a common occurrence due to a mistake in material used for the exhaust manifold bolts. So common that aftermarket suppliers are making replacement kits for the problem. The exhaust manifold attaching studs were made out of a metal that quickly rusts out causing the failure. After the failure, I began to notice exhaust gases entering the cab of the vehicle through the climate control, which its fresh air intake is in the general direction of the exhaust manifold. I also question the emissions standards because of the exhaust leak not to mention the potential fire risk from heated gases and flames entering the engine compartment.

Filed Jul 2, 2013 · Engine · 1,500 miles · PA

Tl* the contact owns a 2004 ford f-20. The contact stated that there was a recurring failure with the egr valve cooler. The turbo engine also failed and as a result, caused damage to the engine heads which resulted in a stalling failure. In addition, the fuel level gauge would not provide accurate fuel level readings. The failure was reported to the manufacturer. The vehicle was not repaired. The failure mileage was 1,500 and the current mileage was 43,322.

Filed May 13, 2013 · Engine · 800 miles · CA

Tl* the contact owns a 2004 ford f-250. The contact stated that hile driving 50 MPH, the vehicle began to lose power. The vehicle was towed to a dealer for diagnosis and the turbo was replaced. The failure was a recurring issue and was replaced a total of four times. The manufacturer was notified of the issue but offered no assistance. The failure mileage was 800 and the current mileage was 56,000.

Filed Apr 20, 2012 · Electrical, Engine · 159,000 miles · TN

Had miss fires in engine this truck has never shown check engine light while driving down road at 70 MPH the engine started missing check engine light never came on??? Took truck to shop .the engine melted the tip off a spark plug in side the cylinder ,it destroyed the cylinder wall have to replace engine.asked the tech what caused this he said engine was running to lean this truck has never showed check engine light and there was no trouble codes for tech to read??? Something is not right with the computer system in this truck.

Filed Jan 26, 2012 · Engine · 86,100 miles · TN

Tl* the contact owns a 2004 ford f-250 diesel. The contact stated that while driving 15 MPH, excess smoke emitted from the exhaust pipe. The dealer was notified and stated that the egr cooler might be defective. The manufacturer was made aware of the failure and offered no assistance. The vehicle was not repaired. The failure and current mileages were 86,100. Updated 02/27/12*lj updated 02/27/12

Filed Jul 6, 2011 · Electrical, Engine · GA

2004 ford f250. Consumer states faulty icp sensor or faulty egr valve *tgw the reverse planet gear in the transmission was replaced. The egr valve replaced three times, the egr cooler, oil cooler were all replaced. The r&r turbo intake was replaced twice, the turbo inner cooler, wiring harness on the engine, transfer case, ficm module were replaced. The alternator and battery were replaced three times, the valve assembly, high pressure and regular oil pumps were replaced and a new egr shield was installed. The vehicle also stalled while driving down the interstate.

Filed Dec 30, 2010 · Engine · 104,000 miles · MA

Tl*the contact owns a 2004 ford f-250. The contact stated that while driving approximately 40 MPH approaching an intersection the vehicle suddenly stalled. He had to coast the vehicle onto the side of the road in order to restart it. The failure occurred intermittently for two years. The vehicle was inspected by a dealer who informed the contact that he needed to replace the turbo in the g-valve inside of the engine. The vehicle was not repaired. The failure mileage was approximately 104,000.

Filed Nov 29, 2010 · Engine · 100,000 miles · TX · fire

Tl*the contact owns a 2006 ford f-250. The contact stated that the egr cooler and turbo failed which caused smoke to be emitted. The dealer stated that the egr cooler needed to be replaced. The manufacturer had not been notified. The vehicle was being repaired. The VIN was unavailable. The current mileage was approximately 150,000. The failure mileage was approximately 100,000.

Filed Oct 28, 2010 · Engine · 184,000 miles · GA

Tl*the contact owns a 2004 ford f-250. After starting the vehicle, the contact noticed white smoke was emitted from the exhaust pipe. Also when driving any speed, the contact noticed that the vehicle would suddenly decelerate. The vehicle had not been inspected or repaired. The current and failure mileages were approximately 184,000.

Filed Oct 13, 2010 · Engine · 86,000 miles · AL

Tl*the contact owns a 2004 ford f-250. The contact stated that two of the bolts that hold the pulley on the engine broke off and the two other bolts were loose. The failure caused the front engine cover to break and when the engine became warm it shut down. The dealer stated that this had been a problem and that they would have to rebuild it piece by piece because the part was on national back order. The failure mileage and current mileages were 86000.

Filed Dec 3, 2008 · Brakes, Engine · 100,000 miles · MO

Tl*the contact owns a 2004 ford f250. While driving at any speed, the vehicle lost power and the engine completely shut off in the middle of the road. The road conditions and weather were not a factor. The vehicle would occasional take ten minutes or longer before it would restart. The vehicle became very difficult to steer and lost all power steering and braking ability. The failures always occur without warning. The dealer stated that the injector control pressure (icp) sensor was the cause of the failure. The vehicle was not included in the recall. The failure mileage was 100,000.

Filed Jul 9, 2008 · Engine · 27,645 miles · CA

The turbo in my ford pickup has been replaced twice. I have spoken to other people that have had the same problem. My pickup is a 2004 f250 with a turbo diesel engine .

Filed Jul 31, 2006 · Engine · 50,529 miles · OH

Dt*: the contact stated while driving 35mph or less, the engine revs followed by a sudden decrease. The vehicle was inspected by a dealer who performed a diagnostic test which produced no failure codes. The service department was unable to duplicate the problem.

Filed Mar 13, 2006 · Engine · 180 miles · CO

2004 ford f250 super duty, engine shuts off and on driving down the highway, lose power steering and brakes. Very unsafe vehicle when this happens. This has occurred 7 separate times. Once after recall done thus recall did not fix the problem. Leery to drive now. Less than 100 driven since.

Filed Nov 15, 2005 · Engine · CA

Dt: the contact states while trying to accelerate the turbo on the vehicle will not allow the vehicle to move; it will creep forward but will not accelerate. Also, if you are pulling weight with the vehicle it will actually move backwards. This problem occurs on a daily basis. The dealership has replaced the turbo and this will correct the problem for about a month and then the problem will reoccur. They are unable to come up with a remedy to correct this defect. The service manager explained to him the only repair is to continue to replace the turbo.

Filed Sep 15, 2005 · Brakes, Engine · 12,000 miles · FL

Dt: the vehicle shook all over the road and it misfired. It vibrated and rumbled. It was not a problem due to the balancing or alignment. It was something within the engine. Took the vehicle to the dealer, and the problem was still not fixed. Also, had a brake rotor problem. Took the vehicle three different times for the rotors. Had to pay out of pocket to have the brakes fixed. These problems started on march 1, 2004. The back window was leaking water. Took vehicle to the dealer, and that was not fixed. The consumer filed a lemon law complaint.

Filed Aug 11, 2005 · Electrical, Engine · 21,000 miles · AL

Dt: the consumer stated that 2004 ford f250 intermittently on the road. This has happened about 20 times. The dealer fixed the truck and when the consumer picked up vehicle it still stalled. The truck was put on a diagnostic machine once and the truck pulled up 9 codes. The parts replaced were the valve and modulator, egr valve and gasket, reprogrammed automatic transmission control module ( PCM), and road tested. The vehicle then surged on the road test. The dealer found that egr valve was stuck, and it was replaced. The dealer felt that it may be the wiring harness.

Filed Jul 26, 2005 · Engine · 3,000 miles · TX

Dt: contact states: 2000 ford f250. The vehicle has 31,000 miles on it and has been in the shop several times for the same thing. The vehicle will die while driving down the highway. It will die while you are stopped at a red light. The dealer cannot find the problem. They have replaced the egr valve which is part of the engine 4-5 times. The problem still exits. The manufacturer said they could fix it. They have been working on it since it had 3,000 on it. Vehicle is still under warranty. At present it has 31,000 on it and is still having the same problem. The consumer is concerned for his safety. The consumer said the dealer or the mfr cannot give him any reason why the car keeps dying on the highway. They cannot specifically identify what is causing the problem.

Filed Jun 8, 2005 · Electrical, Engine · 6,084 miles · CA

Dt: the truck keeps shutting down for no reason. It shuts down without warning on the highway. *ak on other occasions the stalling would occur on upgrades while pulling the fifth wheel. The accelerator pedal would not respond when going above 70 MPH. The (icp sensor) was found to have a faulty connector.

Filed Feb 18, 2005 · Engine · 6,000 miles · PA

The vehicle stalls unexpectedly at various speeds. Taken to the dealer for the fifth time, but the cause is still undetermined. *nm *nm the consumer stated that the vehicle was taken to the dealer 8 times because of the shutting off and the surging.

Filed Jan 6, 2005 · Engine · 18,000 miles · CA

While driving vehicle stalled. Consumer restarted the vehicle, and drove it home. Consumer will contact the dealer for an appointment.

Filed Dec 28, 2004 · Engine · 6,800 miles · TX

The engine stalled unexpectedly at different speeds. The consumer took the vehicle to the dealer 3 times, but results showed the cause was undetermined. *jb....

Filed Dec 9, 2004 · Engine · 50 miles · NE

The vehicle would run for a while and then stall. The dealer has serviced the vehicle numerous times. The sensors have been changed but the problem continued.

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