2004 Ford F-250 fuel system problems

Filed Aug 6, 2023 · Electrical, Engine · WA

I purchased this truck in January 2023. Drove just fine for 2 months and started having this issue. While driving my 2004 f250 sd 6.0l turbodiesel 4x4, (egr deleted, bulletproofed and studded engine, cold air intake, oil cooler, sct x4 tuner) a "fizzle" noise was heard more on passenger side; acting like fuel wasn't reaching engine; and truck stalled right after noise was heard. Wouldn't restart on a hot engine. Crank-no start. Drained both batteries attempting to restart. Restarted after cold engine but would stalled out and not be able to restart while hot engine. Replaced both fuel filters, fuel pump, some module in front bumper relating to fuel system. A friend that knows diesel engines has been trying to find out why its operating the way it is. I treated the gas tank to (2) SEAFOAM for trucks and had valvoline in Ferndale, WA do an oil change after purchasing it. Recalls say that they've been done, but could this issue be caused by the FICM recall?

Filed Mar 22, 2022 · Electrical, Fuel system · ID

I was driving in nampa around 5pm when my truck lost power my fuel peddle had 0 response tried to pull off the road almost had an accident because truck died losing steering power and brakes was hard to push truck had lost the voltage board in the ficm. Upon going over forums this is a major common issue amongst many ford owners. I also have a ground short from unknown location not sure as to what has caused this but assuming it has to do with the wiring harnesses to the ficm. I feel Ford should be in repair of this due to the large amount of issues across the nation of 6.0 owners but this is a very dangerous situation for owners. Not having steering control in such a large truck is extremely dangers. Previous owner had same issue and replaced the ficm and said it shouldn’t ever be an issue I feel there is a wiring issue that needs to be addressed.

Filed Jan 12, 2021 · Electrical, Fuel system · 200,000 miles · AZ

Vehicle loses all power-stalls and loses function when idling. Has occurred when exiting freeway way and in a regular neighborhood streets. Need to restart after stall.

Filed Oct 28, 2019 · Electrical, Fuel system · 136,000 miles · CA

Reduced powered under a grade/load. Reduced acceleration. Bogs down, cannot reach speeds higher than 40-45 MPH, up hill.

Filed Oct 17, 2019 · Fuel system · 59,000 miles · FL

Tl* the contact owns a 2004 ford f-250. The contact stated that a cone fractured in the fuel pickup sender unit. The failure recurred numerous times. Also, the vehicle stalled while driving without warning. The contact coasted to the side of the road and the vehicle would not restart. The contact stated that the vehicle was towed more than once to grieco ford of delray beach (3000 s federal hwy, delray beach, fl 33483, (561) 278-0303) where it was diagnosed that the cone disintegrated in the fuel tank and needed to be replaced. The vehicle was repaired. The technician replaced the cone unit, fuel filter, fuel lines, and injector. The manufacturer was notified of the failure and provided case number: cas-24538661. The failure mileage was approximately 59,000.

Filed Oct 6, 2016 · Fuel system · 195,000 miles · CA

Tl* the contact owns a 2004 ford f-250. While driving approximately 45 MPH, the vehicle stalled and the check engine warning indicator illuminated. The contact had to maneuver the vehicle to the shoulder. After approximately half an hour, the vehicle restarted, but stalled again six miles later. The vehicle was towed to the contact's residence. The vehicle was diagnosed by an independent mechanic who stated that the clogged injector pumps failed and needed replacement. The vehicle was not repaired. The manufacturer was notified of the failure. The VIN was invalid. The approximate failure mileage was 195,000.

Filed Oct 5, 2015 · Brakes, Electrical · 180,000 miles · OH

Tl* the contact owns a 2004 ford f-250. The contact stated that the fuel lines were severely corroded and were leaking. As a result, the transmission failed while driving at 40 MPH, causing the contact to use excessive force in order to drive the vehicle. The vehicle was not diagnosed or repaired. The contact replaced the power steering fuel line, one brake line, and one transmission fuel line. The manufacturer was notified of the failure. The failure mileage was 180,000. Update 01/13/16 ma

Filed Aug 4, 2014 · Acceleration, Engine · 35,000 miles · OR

Engine accelerates sporadically on its own. Engine occasionally dies at stop lights. Must keep brake pedal firmly pushed at stop as engine will suddenly accelerate. I have already replaced the turbo. The dealer says it could be many different things wrong. The 2003-2007 diesels are notorious for bad turbo, fuel injectors and a head bolt problem that requires removing the cab. I purchased this truck new and it now has 39000 miles on it. This is a serious safety concern.

Filed Sep 17, 2013 · Fuel system · 140,000 miles · WI

Tl* the contact owns a 2004 ford f-250 tdi. The contact stated that while driving 10 MPH uphill and towing a boat, the vehicle stalled without warning. The vehicle was taken to the dealer. The technician was unable to diagnose the failure but stated that he found permatex gasket material in the fuel system, causing the injector o-ring to blow. The manufacturer was not made aware of the failure. The vehicle was not repaired. The failure mileage was 140,000 and the current mileage was 1637,000.

Filed Dec 28, 2012 · Electrical, Fuel system · 124,000 miles · WI

My vehicle has being stalling while driving at 1st start up in the morning for over 3 weeks. The problem is now getting daily. I understand there is a recall 05s34 that has this problem with the ford diesels. My vehicle in currently broken down about 60 miles from my home. The auto repair shop thinks its a hiring harness to the ficm.