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2006 Ford F-450 SD fuel system complaints

Page 2 of 2: complaints 11 to 26 of 26, newest first, as owners wrote them.

See the summary of 2006 Ford F-450 SD fuel system problems: which part fails, at what mileage and related recalls.

Filed Aug 24, 2010 · Fuel system · 49,791 miles · VA

Sept. 30, 2008 - vehicle engine started missing - taken to shop fuel filter changed along with regular service of engine. July 19, 2010 - vehicle missing and smoking, taken to repair shop , diagnostics were done, showed injector problem, injector problem covered under warranty transferred to ford garage. Checked codes and inspect test cylinder balance compression fuel tet code po281, code paa9u replaced # 7 fuel injector, bleed , road tested after completion, returned to repair shop replaced fuel filter at repair shop during state inspection. Ticket closed and returned truck to us on july 19, 2010. Aug. 12, 2010 - truck started missing again and stalled would not start, towed to a different ford garage. Checked and advised to change injector # 1 and # 5, test drove to verify repair, key on engine off check, key on engine off self test, fuel contamination check, electric fuel pump pressure test, diesel hard start/ no start- diagnostic / pin point test , fuel injector or nozzle for injection pump, remove and replace, aug. 18, 2010 vehicle was towed from ford garage to repair shop to replace fuel tanks due to peeling and slivers inside of the fuel tank . This is the 4th vehicle that we have had to replace the fuel tank on among other repairs that this problem has caused my company. The fuel tank is stored at my shop and available for inspection upon request.

Filed Jul 16, 2010 · Fuel system · 135,000 miles · NJ

Tl* the contact owns a 2006 ford f450. While driving approximately 40-45 MPH, the vehicle stalled. The contact was able to move off the roadway and after several attempts to restart the vehicle; the vehicle was towed to an authorized dealer. The dealer replaced the fuel tank, fuel pump, filters and fuel injectors at the contact's expense. The manufacturer was not contacted. The VIN was not available. The failure mileage was 135,000 and the current mileage was 150,000.

Filed Mar 30, 2010 · Fuel system · 18,370 miles · NY

The coating on the interior of ford diesel fuel tanks corrodes and collects as sediment in the fuel system. The sediment, collects at the botton of the fuel tank and is sucked into the fuel system. The fuel lines become fouled, the fuel pumps become clogged and require replacement. As the coating continues to deteriorate, the only recourse it to change the fuel tank, the sensors, and entire fuel delivery system. We have had 3 ford vehicles f series experience this problem. In this instance, the truck was returned to the dealer for repair. After spending $1912.11 in remedies, the final recourse was to have our own mechanics replace the fuel sytem from the tank itselt upto and including the fuel pump. This was an additional expense of approximately $1000. We are reporting this as it seems to be a defect in all the ford diesel fuel systems. As the fuel systems become clogged, the vehicles lose power without warning and create a safety issue and driving hazard not only to the vehicle operator but other motorists. Upon complaints to the dealer, and to ford, the dealer referred us to the odi website to final a safety complaint as this has occurred over and over.

Filed Mar 12, 2010 · Fuel system · 135,000 miles · TX

Tl*the contact owns a 2006 ford 450. He stated that the fuel tank had delaminated, causing shards of the tank to break off into the fuel line. The vehicle was diagnosed by a local dealer who confirmed repairs would need to be made to the fuel tank, at the owner's expense. The contact was concerned with the defective fuel tank affecting the fuel injectors and the motor. Repairs were made to the vehicle by the owner and an independent mechanic. The approximate failure mileage was 135,000 and the current mileage was 135,000.

Filed Feb 25, 2010 · Fuel system · KS

Tl*the contact owns a 2006 ford f450. The contact stated that the material in the fuel tank has detached from the inner structure of the tank. The material was in the fuel injector and caused the vehicle to stall and shut off intermittently while driving 65 MPH. The contact has taken the vehicle to the dealer to replace the fuel tank, fuel pump, fuel sender, fuel filters, and the fuel injectors. The repairs have remedied the failure. The contact stated that the vehicle could have caused a crash while stalling on the highway. The failure mileage was unknown.

Filed Jan 16, 2010 · Fuel system · 90,112 miles · NY

While traveling on the 290 hwy around buffalo ny the truck stalled in the middle lane at 60 MPH fortunately the driver was able to coast over to the right shoulder. Upon examination of the problem we found the fuel filters plugged with debris from the deteriorating liner of the fuel tank. When I contacted the dealer it was found that ford was replacing these under its emissions warranty and that if past that you were on your own , to the tune of $1000.00. We have had ford diesels since 1974 and over 250,000 miles on them without this problem. What ever ford did is causing fuel pump, injecter , and gas tank issues on the 6.0 diesel, which is the worst diesel ford ever made. This truck has 90,000 miles and a very frequent repair history,in 10,000 miles it will be out of their engine warranty leaving owners like me saddled with expensive repairs from the service managers to their customer relations dept., you get the same song, there is nothing we can do!!!! I have samples of the deteriorated liner and fuel. If it had been rush hour when the truck quit, I am sure there would have been an accident.

Filed Nov 10, 2009 · Fuel system · 54,000 miles · KS

2006 ford f-450. The lining on the inside of the fuel tank is disintegrating, plugging the filters and causing fuel related problems. The truck only has 54,000 miles on it. The dealership is wanting to charge me $2100 for a new fuel tank. I told them this is a manufacturing defect and ford should stand behind it. They said it was caused by fuel. I cannot afford to have the vehicle repaired.

Filed May 29, 2009 · Fuel system · 55,000 miles · CA

Ford diesel fuel tank delamination. Sudden loss of power on the freeway, due to delamination particles clogging the injectors.

Filed May 7, 2009 · Fuel system · 45,000 miles · PA

Tl*the contact owns a 2006 ford f450. While replacing the fuel filter, the mechanic found chips of paint from the lining of the fuel tank. The contact was informed that this failure could possibly clog up the fuel injectors and cause the entire fuel line to fail. The vehicle is currently being repaired at the cost of $400. The contact is in the process of notifying the manufacturer. The failure and current mileages were 45,000.

Filed Jan 15, 2009 · Fuel system · 41,712 miles · MD

1)traffic systems has a fleet of vehicles to perform our business which include all manufactures(chevy,ford,international,isuzu,etc).the events that lead to failure is the deterioration of the fuel system,which leads to engine shut down. 2)the failure occurs every 4000,5000 miles. 3)everytime this happens the trucks shutdown in the middle of driving anywhere they are. Our business has employees that drive and work out of these trucks, every time this happens we have to get the trucks towed to dealer and pickup our employees.

Filed Jan 15, 2008 · Body, Fuel system · NY

I own several ford trucks, f450, vans and others. All the trucks have problems with the gas tanks, where the paint peels off and clogs the gas tank. I have attempted to reach the dealers where I purchase the trucks from and they don't want to do anything about this.

Filed Jan 18, 2007 · Engine, Fuel system · SC

Won't start this is an ambulance. We are unable to respond to emergency calls when the ambulance doesn't start. This could result in a loss of life, if we do not reach the distressed citizen in a timely manner to perform advanced life support.

Filed Jan 18, 2007 · Engine, Fuel system · SC

Won't start this is an ambulance. When it doesn't start we can not respond to calls to transport and perform advanced life support efforts. This leaves the public at risk.

Filed Jan 18, 2007 · Engine, Fuel system · SC

Won't start. This is an ambulance. This unit has repeatedly failed to start. This puts the public at risk. When an ambulance does not start there is a serious potential for death.

Filed Jan 18, 2007 · Engine, Fuel system · SC

Won't start this is an ambulance and on repeated occasions it has failed to start. The failure to start puts the public safety and welfare at risk. Failure to respond with an ambulance when called can lead to the death of citizens.

Filed Jan 18, 2007 · Engine, Fuel system · SC

This vehicle is an ambulance it has failed start numerous times. It has been to the dealer numerous times and the failure to start condition still persists. This is putting the safety of the public at risk...when an ambulance fails to respond in a timely manner deaths can occur.

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