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2003 Ford F-550 SD fuel system problems

19 complaints (58% of all complaints for this car). Typical mileage when it fails: 60,506.

owner complaints
19
of this car's complaints
58%
typical mileage
60,506
crashes
0
recalls
0

Which part fails

  • Storage: tank assembly
    3
  • Fuel injection system: injectors
    1
  • Fuel injection system
    1

At what mileage

Complaints by mileage at the time of the problem.

0k-25k
25k-50k
50k-75k
75k-100k
100k-125k
125k-150k
150k-175k
175k-200k
200k+

Ford F-550 SD fuel system problems in other years

19992005201520202025

Related recalls

No recalls on record for this model year.

What 2003 Ford F-550 SD owners say

Most recent owner complaints, unedited.

Filed Jan 10, 2018 · Engine, Fuel system · 107,550 miles · NM

Tl* the contact owns a 2003 ford f-550 sd. While driving unknown speeds, the engine stalled without warning and the fuel tank disintegrated. The float filter and filter were clogged. The contact called a local dealer (vision ford, 1500 s white sands blvd, alamogordo, nm 88310) and was advised to schedule a service appointment. The vehicle was not diagnosed or repaired. The manufacturer was notified. The failure mileage was 107,550.

Filed Jan 18, 2017 · Engine, Fuel system · 175,541 miles · OK · fire

Watter seperator valve dumped fuel on the turbo causing a fire.

Filed Aug 8, 2011 · Fuel system · 100,000 miles · PA

Tl*the contact owns a 2003 ford f-550. The contact stated that while driving 55-60 MPH, the vehicle stalled. The contact inspected the vehicle and noticed that the fuel tank inner lining was de-laminating and being drawn into the fuel system. As a temporary remedy, the contact decided to de-laminate the fuel tank. The vehicle was not taken to an authorized dealer for diagnostics. The manufacturer was made aware of the failure, but offered no assistance. The vehicle was not repaired. The failure and current mileages were 100,000.

Filed Mar 11, 2011 · Fuel system · 75,000 miles · NY

Tl*the contact owns a 2003 ford f550. The contact stated that the fuel tank had delaminated and caused the fuel tank to clogged up. The failure also caused the vehicle to lose power and stall while driving uphill. The was responsible for paying $900 to replace the fuel tank since there were no warranties or recalls. The manufacturer confirmed that there were no recalls and offered no assistance. The failure mileage was 75,000.

Filed Oct 15, 2010 · Fuel system · 37,000 miles · WA

I have 2 ford f550 trucks (2001,2003). Both trucks with very low mileage (37k, 56k miles). Both diesel engines. Both have only had either shell or chevron fuel put in them. No bio fuels. The interior of both my trucks fuel tanks are delaminating and causing the various fuel filters to clog with a metallic debris and rust. Ford motor company is blaming the delaminating on the fuel used in the trucks. My dealer (westlie ford, camas, washington) where I purchased these trucks cannot warranty the replacement tanks needed to remedy this problem. This is an epidemic for ford motor company! Word has it ford has fixed the problem with the new coating on the new tanks but, I can find no announcement from ford motor company saying so. Average cost to replace this tank runs between $1,500 - $2,500 dollars. How many people must die when their fuel systems get clogged by the delaminating particles of the fuel tank and stop dead on a freeway or foggy night? Ford motor company should fix this problem!

Filed Jun 1, 2010 · Fuel system · 110,000 miles · TX

Fuel tank delamination. Clogs fuel system, and trashes injectors and pumps. New tank, injectors, pump. Clean fuel system. Ford says biofuel, never use biofuel.

Filed May 14, 2010 · Fuel system · 48,000 miles · MD

Tl* the contact owns a 2003 ford f550 sd. While driving at approximately 45-50 MPH, the vehicle would exhibit excessive shaking and would lose power. The vehicle was towed to a local repair shop where the independent mechanic advised that the inside lining of the fuel tank was peeling and clogging the fuel lines. The manufacturer was contacted but would not assist. The vehicle was not repaired. The VIN was not available. The failure and current mileages were 48,000.

Filed Dec 30, 2009 · Fuel system · 101,000 miles · PA

Tl* the contact owns a 2003 ford f-55o. While driving the vehicle stalled without warning. He was able to pull over to the side of the road-way. The vehicle was towed to a ford dealer and a technician discovered an internal oil leak from the pump. The repairs were performed under warranty. Several days after the repair an identical failure occurred. A technician from the dealer stated that the fuel tank delaminated due to the diesel fuel. The vehicle was in the process of being repaired. The failure mileage was 101000. The current mileage was 102000.

Filed Dec 13, 2009 · Fuel system · 57,493 miles · VA

Engine failed and vehicle stopped working. The culprit was the ford fuel tank that had delaminated. The tank had to be replaced. The cost: $2223.41. Additionally, there was a loss of revenue as this vehicle is used for production purposes. Ford denied responsibility for any defects of their fuel tanks. With no other choice, we had to pay for the repairs out of pocket. This is a safety issue, as these vehicles are used for commercial usage daily. This is also a financial burden that has been forced onto us unfairly. They need to take responsibility and recall these fuel tanks.

Filed Nov 28, 2009 · Engine, Fuel system · 54,500 miles · VA

Engine failed and vehicle stopped working. The culprit was the ford fuel tank that had delaminated which caused debris to move through the fuel filter and engine. The engine had o be replaced. The tank had to be replaced. The cost: $10,345.00. Additionally, there was a loss of revenue as this vehicle is used for production purposes. Ford denied responsibility for any defects of their fuel tanks. With no other choice, we had to pay for the repairs out of pocket. This is a safety issue, as these vehicles are used for commercial usage daily. This is also a financial burden that has been forced onto us unfairly. They need to take responsibility and recall these fuel tanks.

Questions about the 2003 Ford F-550 SD fuel system

Does the 2003 Ford F-550 SD have fuel system problems?

Owners have filed 19 complaints about the fuel system of the 2003 Ford F-550 SD, 58% of all its complaints, more than any other problem.

At what mileage do 2003 Ford F-550 SD fuel system problems start?

The typical (median) mileage in owner complaints is 60,506 miles.

Was there a recall on the 2003 Ford F-550 SD fuel system?

There is no recall for this problem on this model year.

What year does the Ford F-550 SD have the most fuel system problems?

The Ford F-550 SD model years with the most fuel system complaints are 2006 (36 complaints), 2004 (26 complaints) and 2005 (20 complaints).

Other 2003 Ford F-550 SD problems

Engine 8Suspension 2Transmission 2Acceleration 1Airbags 1Electrical 1Seat belts 1Tires 1Wheels 1

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