2004 Ford F-650 SD technical service bulletins
61 technical service bulletins and manufacturer communications cover the 2004 Ford F-650 SD.
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- Ford: when shifting between park, reverse and/or during 2-3 shift, an intermittent clunk occurs with a...
- Ford: on some trucks, there is a no crank situation and if voltage on transmission range sensor at pin 21,...
- Ford: the restraint control module (RCM) when using vcm II, would have an error code 35 and diagnostic...
- 6.0L turbocharger carbon deposit diagnostics and service tips
- 2004-2006 F-650/F-750 and 2006 lcf - fuel tanks
- Dual fuel tank
- Some 2004-2008 f-super duty 650-750 vehicles equipped with air suspension may exhibit a condition where...
- 6.0L--MIL ON--P0401, P0402, P0404, P1335--LACK of power or surge with some 2003-2007 f-super duty,...
- Brake booster system may exhibit a brake pedal kickback and/or grabbing condition when applying the brakes
- 6.0L diesel engine - oil leak or boost pressure leak at hot side charge air cooler duct
- Dtc's P006A or P132B - lacks power, surge, or flutter after field service action 06E17
- White smoke, lacks power, exhaust odor, surges, runs rough, or no start
- No start, no ECM/TCM communications and/or flashing automatic transmission indicator
- Right fuel tank empty - fuel does not transfer from left tank
- Adding additional bulbs to turn indicator or hazard flasher circuits
- Fuel tanks put into some vehicles were made out of steel
- Lack of power due to low fuel pressure - fuel tank liner seperation
- Vehicle diagnostics and programming using IDS-6.0L engine and low cab forward with 4.5L engine
- Check engine and/or stop engine light on - cummins engine only
- Air filter water ingestion / snow packing with codes P0103
- Lack of power due to low fuel pressure, fuel tank liner seperation
- Turn signals flashing rapidly after modification
- Customer satisfaction program 05B30 -accessory drive gear replacement
- Fuel conditioner
- Vehicle diagnostics and programming using wds - F-650/750 with 6.0L engine and low cab forward with 4.5L...
- No start no ECM/TCM communications and or flashing automatic transmission indicator
- Vacuum pump inoperative or runs continuously - climate control defaults to defrost mode
- Headlight adjustment - chassis cab incomplete vehicles
- Safety belt retraction speed
- Right fuel tank empty - fuel does not transfer from left tank
- Check replacement fuel level sensor prior to installation
- Misfire lack of power buck jerk excessive smoke crank no start 6.0L engine diagnostics for fuel system
- Hard start/long crank, lack/loss of power, runs rough, buck/jerk, misses-cold weather regions
- Communication/diagnostic issues with anti-lock braking system (ABS) modules
- Water leak - roof flange area - water accumulation in headliner and/or leak at the cab floor pan area
- F-650 750 with caterpillar 3126 engine and allison electronic transmission erratic shift points
- No start, no ECM/TCM communications, and/or flashing automatic transmission indicator
- Brake pad selection service tip
- Low power - cold side charge air cooler (CAC) disconnected - oil leak at cold side cac connections - 6.0L...
- Harsh/slipping shifts and/or harsh/delayed engagement into drive or reverse
- Multiple vehicles - fuel level indication concerns - service tip
- Vacuum pump inoperative or runs continuously - climate control defaults to defrost
- Low power, poor fuel economy, fuel gelling cold, excessive white smoke cold, or hard start
- Vehicle diagnostics and programming using wds on 2004 medium duty trucks equipped with 6.0L power stroke...
- Diagnostic trouble code (DTC) 367 after electronic control module (ECM) replacement
- Vacum pump inoperative or runs continuosly - climate control default to defrost
- Lack of power and excessive smoke from tail pipe - cold start
- Turbocharger downpipe replacement support bracket installation
- Turn signals flashing rapidly after modification - service tip
- Turbo-induced exhaust moan/drone at 1600-1800 RPM - 6.0L built after 9/29/2003
- Adding additional bulbs to turn indicator or hazard flasher circuits - service tips
- Software engine software installation on certain vehicles with C7 caterpillar engines
- Rear axle oil replacement
- Rear air suspension vents/deflates with key in off position
- Dual fuel tanks may exhibit the right tank empty and left tank full
- Lack of power with the malfunction indicator lamp (MIL) on, on vehicles equipped with a 5.9L cummins and...
- Vehicles with the a 6.0L diesel engine may exhibit diluted engine oil, rough running and/or low power from...
- One or both converter muffler hanger clamps may crack or break along a weld bead which holds the converter...
- Diluted engine oil, rough running and/or low power from engine
- Air suspension deflates when turning off the ignition key
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