2004 Ford Ranger fuel system problems

Filed Jan 28, 2018 · Body, Fuel system · 78,511 miles · CT

The rear spring shackle, bracket rusting and falling off. The gas tank brackets rusted and causiing tank too fall off the rear frame rotted making truck unsafe for driving on the road the front frame of truck is ok no problem.it is just the rear frame rusted thru.the truck was makeing a thumping noise and when I stoped I had noticed that the springs had broke thru bed of truck prompting me too inspect further why this happened and that is when I found all the other issues with the frame.and the tank.

Filed Jul 10, 2017 · Acceleration, Engine · 66,330 miles · CA

Was driving and suddenly, my vehicle started to lose power. Was very scary because it was at night. Engine light came on and power was lost. Pulled off freeway into gas station. Checked fluids, etc.. Upon trying to leave, vehicle was sputtering with no compression. I did not think I was going to make it home. After a few minutes, I tried again, this time giving vehicle more gas. It seemed to do a little better. But, every time I had to slow down or stop for a stop sign or traffic light, vehicle was sputtering and acting like it was going to stall out. Was very nerve racking, as I was afraid of being rear ended by cars that were behind me. Now every time I slow down to where vehicle is in idle, it acts like it is going to stall out on me, which makes me very nervous. Had a mechanic install new plugs, new injector, coil package and vehicle is still doing badly and running very rough. Engine light still comes on after having all these new parts installed. Mechanic also recommended using a gas additive and filling tank with premium gas, which I did. Still running rough. Upon further research, have found out that ford rangers, years 2004 through 2006 are having the same problem. My vehicle only has 66,362 miles on it and I have kept maintained at all times. Ford has known about this but has not done a recall yet. I feel that they are responsible and that there should be a recall on these vehicles. Either I will have to buy a new engine or a new vehicle, which I can not afford. Ford needs to recall and pay for what needs to be done to fix this problem, as they were aware of this problem and have done nothing about it. I should not have to pay for new engine or new vehicle, when my 2004 ranger has low mileage and has been well maintained the whole time that I have had it. It is the 3.0 vulcan engine. Please help.

Filed Jul 9, 2016 · Driver assistance, Fuel system · 98,000 miles · MI

After short drive, and shutdown engine would crank but not start. Towed to dealership. Next day truck started right up. Dealer could find no issues. Several weeks and 2000 miles later, problem occurred again. Found fuel inertia switch electrical connector melted. Fell apart when removing. Purchased new switch and electrical harness connector pigtail. Fortunately failure occurred after stopping and shutting down. Could cause a terrible accident if failure occurred at highway speeds. Something is causing an overheat condition in this switch/connector.

Filed May 3, 2016 · Engine, Fuel system · 85,000 miles · NY

If I left the engine idle more than two minutes it would not pass the state emissions test. Now the emission light came on and it will not go off anymore. Almost got an accident vehicle will not drive over 20 MPH anymore. I must have the same problems of thousands of other people. I was told I have to change the heads on the engine because of poor quality cast iron heads that was used for like three years. My ford truck is one of these years they had the issues. Now I have to spend thousands of dollars fixing it this is nonsense with the low miles I have on it. These fords should be recalled because of the safety issue. I have taken such good care of this truck and it still looks like brand-new I have to fix it! Please help!!!

Filed Jul 19, 2015 · Body, Fuel system · 41,000 miles · VA

July 19, 2015 re: the federal safety agency recall 04v331000 july 15, 2004. On june 18, 2015, berglund ford of bedford, virginia refused to inspect my vehicle to determine if an improperly manufactured frame part exists that could rupture the gasoline tank during a side impact type of collision. 1. A visual inspection is the only method to determine if the recall hazard exists. 2. Ford's computer records can only indicate if an inspection has occurred. 3. It is impossible to determine logically if the recall hazard exists by using vehicle identification numbers. At the time of my request for an inspection, I was prepared to pay for the service because of the amount of time that has elapsed. Also, when I requested the inspection of the frame and fuel tank, I became aware of an air bag recall that had been recently published for my model of light truck. Berglund ford refused to address either recall situation for me because, "the computer did not call for it." I may own an extremely dangerous vehicle that could kill the occupants during a collision because of 2 federal safety recall issues that have existed since the vehicle was manufactured. (the fuel tank/frame and the passenger air bag). Berglund ford has violated federal law and I request your assistance to remedy this. Thank you.

Filed Dec 19, 2013 · Engine, Fuel system · 142,000 miles · TN

This complaint is regarding the very common problem with the 3.0 v6 motors that ford produced known as the "valve recession" ford released over 200,000 vehicles with these faulty cylinder heads. Ford is aware of this problem as they sent out a tsb (service bulletin) regarding this issue but yet they wont recall this problem.

Filed Mar 27, 2013 · Fuel system · 13,202 miles · AZ

Tl* the contact owns a 2004 ford ranger. The contact stated that the vehicle stalled without any warning immediately after being started and could not be restarted. The vehicle was towed to a dealer where they advised the contact that the fuel pump failed and needed to be replaced. The vehicle was repaired. The manufacturer was contacted and offered no assistance. The failure and current mileages was approximately 13,202. *tr updated 04/30/13

Filed Jan 23, 2012 · Fuel system · 90,000 miles · CA

Tl* the contact owns a 2004 ford ranger. The contact was driving 50 MPH when the vehicle stalled without warning. The vehicle was taken to a local mechanic who diagnosed that the fuel pump shut off switch needed be replaced. The manufacturer was not made aware of the failure and the vehicle was not repaired. The failure mileage was 90,000 and the current mileage was 92,000.

Filed May 9, 2011 · Fuel system · 75,000 miles · VA

2004 ford ranger - fuel cutoff inertia sensor engages sporadically and requires reset to restart the vehicle. This has occurred at highway speeds, and required the driver to pull to the shoulder. Power steering is lost when this occurs. Depending on conditions and surrounding traffic this could be very dangerous. This issue has occurred on numerous occasions, under a variety of conditions. Having a fuel system cutoff that can engage at-speed during normal driving is a terrible design flaw.

Filed Jul 30, 2010 · Fuel system · 38,000 miles · IL

Fuel pump failure 2004 ford ranger,2004 ford,2006 ford focus .I have a mechanic whom has replaced many bumps on ford vehicles over the past few years.I can't say with certainty if there are safety issues but this company [ford] has faulty parts in the pumps they install on there vehicles. How would someone explain various models with the same problem.