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2002 Ford Windstar body complaints

Page 3 of 5: complaints 41 to 70 of 101, newest first, as owners wrote them.

See the summary of 2002 Ford Windstar body problems: which part fails, at what mileage and related recalls.

Filed May 5, 2011 · Body · 84,526 miles · NY

Tl* the contact owns a 2002 ford windstar. The contact stated that the vehicle was inspected under the federal safety agency campaign id number: 11v030000 (structure: frame and members: underbody shields) and the contact was advised that there was no sign of corrosion of the sub frame and members however, the engine motor mount was found to be severely corroded and cracked. The dealer was unable to guarantee that the recall repair would be effective to the failure. The manufacturer was then contacted and advised that because the recall did not include the engine mount, they would not assist. The failure mileage was 84,526 and the current mileage was 86,000.

Filed Apr 29, 2011 · Body · 125,320 miles · MN

Backing out of the driveway there was a horrible sound, like the brakes sticking. Employee got out & the tire was cut completely around. The estimate is $900 to replace the springs & struts on both sides. I feel this is directly linked to the investigation & findings of the salt belt corrosion issues, but there is no recall for the specific components effected on the vehicle.

Filed Jan 28, 2011 · Body, Locks · 65,345 miles · IL

My 2002 ford windstar minivan driver sliding door wont open and door locks wont cross over at times cause safety issue for my child if there was a fire or something nobody could get out that door iv seen numerous issues on-line with other people about there door and door locks on there 2002 windstar I hope someone will look in to this order a recall of the bad parts of the locks and latches.

Filed Jan 3, 2011 · Body · 89,000 miles · NY

West her ford of amherst advised us to replace the front sub frame on our 2002 windstar because it was cracked due to road salt. Although it passed nysi, they told us it wasn't safe to drive, so we spent $1600 to replace it (rather than replace the vehicle). Now, they've recalled the rear axle from the same model and year vehicle for the same problem (cracked due to road salt).

Filed Dec 31, 2010 · Airbags, Body · 167,000 miles · NC · crash

Ford windstar van, which was already subject to rear axle recall, and the rear axle did break on it in may, and was replaced and I received reimbursement for the replacement from ford. However, another incident happened in december. My 21 year old son was in an accident driving this van on thursday, dec. 16. The van lost traction and pulled to the right, pulling him into a ditch and down a steep embankment. The front of the van was ripped off, tires slashed, van almost flipped over, and the airbags never deployed. He hit a dirt embankment head on going about 30-35 MPH. The roads were icy that day, and he was on a curve... The van would not respond to steering to correct the direction the van was going. I experienced something similar last winter; the van seemed to pull to the right, going off the road without allowing the driver to control the vehicle. However, when I went off the road, it was in a shallow ditch and it caused no damage to the van. My son was not as fortunate, and he could have been severely injured. I feel that this may have something to do with the current investigation into the front suspension... The van could not be controlled, and pulled to the right. Our insurance co. Is taking care of this, and I don't know the current location of the van. It is totaled, I know that. I asked state farm to check out the front suspension for weakness or rust, but don't know if they'll know what to look for, especially since the front is so damaged from the wreck that the tires are turned sideways, and I believe the front axle is broken. Please send someone to look at my van, and see what caused this wreck; my son could have been killed. Thank you for the work you've done so far.... Your organization is so valuable to consumers.

Filed Dec 10, 2010 · Body, Suspension · NH

2002 ford windstar. Consumer states that when the vehicle went in for inspection for a recall the consumer was informed that the axle was cracked. *kb the consumer was informed it would be 3-4 months before the vehicle is returned to him. Prior to the axle failure, the transmission had to be replaced and the rear door would spontaneously open.

Filed Dec 5, 2010 · Body · 171,097 miles · MN

While driving our van first seemed to be pulling in the back to the right (rear passenger side. My husband inspected the tire and thought maybe we need to get new tires soon. It seemed to be somewhat drivable when we were on the dry pavement, but we have alot of snow covered roads as well and on these the vehicle was almost completely unmanageable. It was constantly fishtailing the whole way down our snow covered rural road. When we finally got home, my husband pulled it into the garage. Right away he noticed the rear passenger side wheel was turned inward, which had not been visible a few hours earlier when he had inspected it. When he looked underneath, sure enough the back axel was broken about 1/4 of the way from the right wheel. I am grateful we made it home safely. Three times on our way home our van was fishtailing and another vehicle was coming from the opposite direction and we nearly had an accident. Very scary! I couldn't drive over 45 MPH on the pavement, or 20 MPH on the snow covered, slush covered roads. The van felt like it was sliding all over from the back.

Filed Nov 13, 2010 · Body · 120,000 miles · ME

Subframe is rusting out on 2002 ford windstar leading to danger.

Filed Nov 1, 2010 · Body, Suspension · 130,000 miles · NJ

The rear axle of my 2002 ford windstar broke yesterday. I was traveling about 15 MPH when I hear a not too loud bang and when I exited my car and saw the wheel, I knew right away what had happened. I contacted ford this morning and I was told that it would take minimum 3-6 months to fix.

Filed Oct 15, 2010 · Body · 66,000 miles · NY

2002 ford windstar front sub-frame corrosion extensive corrosion to sub frame mechanic insists the automobile is not safe to drive in current condition.

Filed Sep 27, 2010 · Body · 114,356 miles · NY

2002 ford windstar 114,356 miles driver side rear axle has a hole rusted in bottom of the u shaped axle.

Filed Sep 6, 2010 · Body, Locks · 100,000 miles · IN

The power sliding door on the drivers side of my 2002 windstar sometimes will not stay closed unless I get out of the car and push on it. Also , it will not stop if an object is in the way and will open when the fueling door is open. I see many reports of this on the web sites. You shoiuld probably have someone investigate these incidents. Your other reports tend to blame the owners of the cars. The door does not close all the time. If you need someone competent to investigate these incidents give me a call.

Filed Aug 30, 2010 · Body · 120,000 miles · PA

2002 ford windstar rear axel assembly/ axel beam. Van has 120,000 mileage. Rear axel beam sheared in half during highway travel, catastrophic failure caused van to almost roll over and skid out of control, since back tires, no longer connected, were flopping and wobbling. Skidded over 200 feet. No injuries luckily. Upon view of axel assemble it was rusted from the inside. Insurance did not cover this mechanical failure. $600 dollars to repair with used part. Pittsburgh pa.

Filed Aug 23, 2010 · Body · 118,000 miles · OH

1.my wife was traveling east bound on rt59 in stow, oh at 36 mi/hr. There had been a knocking noise coming from what we thought was the rear driver's side tire the week prior. We had a mechanic work on the brakes and fluids and asked to investigate the sound. The mechanic was unable detect anything wrong with the vehicle. So we continued to drive the vehicle. 2. The 2002 ford windstar's rear axle broke in half causing my wife to lose temporary control of the vehicle. She was able to regain control and pull over, avoiding serious injury. 3.we had the entire rear axle replaced at a cost of $1200.

Filed Aug 12, 2010 · Body · 144,000 miles · MA

2002 ford windstar broken rear axle 144,000 miles no accident ford dealership to repair 1,200.00 quoted.

Filed Aug 10, 2010 · Body · 123,500 miles · OH

While driving my 2002 ford windstar I started to hear a grinding sound and could tell something was wrong and had to pull over. I was driving at a low speed at the time fortunately. It ended up being that the rear axel broke. The mechanic indicated it appeared to have rusted from the inside out. Thankfully this happened 2 days after a return from vacation at which time we were traveling 70+ MPH on the west virginia turnpike.

Filed Jul 29, 2010 · Body · 126,000 miles · WI

Rear axle crack for no reason. Person driving almost involved in crash. Assuming faulty design in axle.

Filed Jul 23, 2010 · Body, Suspension · 129,000 miles · OH

I own a 2002 ford windstar it was making noise in the rear so I took it to the shop and my rear axle is cracked in half my tires are leaning in I cant drive it. Its my only vehicle lots of complaints on-line you would think ford would do something thank you

Filed Jul 18, 2010 · Body · 79,317 miles · MA

My wife was driving our 2002 ford windstar regularly, commuting to basketball camps with my daughter and her friends and taking a couple one day vacations that required significant travel. She said that there was a tapping and squealing noise coming from the rear of the van frequently. She took the van out for the last time and returned saying that there was a loud bang and that the van was swaying in the rear. We noticed that the rear passenger tire was tipped into the wheel well and upon inspection found the rear axle was fractured and the two pieces were misaligned. The van is obviously undrivable and we"re in the process of determining repair costs. Unfortunately we were returning from a car dealership and were planning to return with the van to be evaluate for trade when we determined the damage.

Filed Jul 13, 2010 · Body · 94,000 miles · PA

I have a 2002 ford windstar with 94,000 miles on it. I have lately been hearing a loud banging sound whenever I make turns so I brought to the mechanic and was told that the rear axle is nearly cracked in half. I can see that this is a very common issue with this car. I am afraid to drive it, afraid that when it splits, I'm going to get into an accident. I simply can't afford the $1000 plus it's going to cost me to repair it, and better yet, my other car is a 2003 ford windstar. So I'm also afraid I'll have to deal with this twice.

Filed Jul 13, 2010 · Body · 84,000 miles · NJ

First time I was riding on a major highway doing about 65 MPH and I heard a loud crack followed by a rubbing noise coming from the rear of the car. When I looked in the rear view mirror their was smoke coming from the back. I pulled over and my rear tires were pointed inward and the axle was broken in half. That happened around february 2010. I had it replaced from my mechanic with a used rear axle and the same thing just happened again on july 8th, 2010. After talking with my mechanic, he said his parts supply guy is getting a lot of requests for these axles.

Filed Jul 10, 2010 · Body · 130,000 miles · NY

I have a 2002 ford windstar minivan and I was driving down the road when I felt like I lost control of the back end of the van and then I heard metal scrapping noises. I stopped the car and found the passenger rear tire tilted in and a big crack in the rear axle. Approx speed at the time 40 MPH.

Filed Jul 9, 2010 · Body · 93,000 miles · OH

2002 ford windstar rear axle cracked.

Filed Jun 22, 2010 · Body · 128,000 miles · MA

2002 ford windstar rear trailing axle broke completely ,can not be welded back together. Driving along a country road about 35 miles an hour and it just gave way. Vehicle had been inspected recently with no defect recognized. Owners need to completely replace the part with a new axle as part can not be found in salvage yard in our area due to this being a very common issue.

Filed Jun 20, 2010 · Body, Suspension · 91,000 miles · NY

I was entering the highway as I started to accel I heard a loud thump. Immediately my car began swerving and almost tipped over, it felt as though the rear tires fell off. There was a large amount of smoke and sparks coming from the rear of the car and I struggled to stay in control of the vehicle. Ultimately the rear axle broke in half without warning and out of no where. I did not hit anything and was driving safely. Luckily there was a break in traffic or I have no doubt I would have hit other cars on the road. The car came extremely close to flipping, it tipped at one point and would have flipped on the passenger side if not for my quick reaction. The vehicle was towed and my mechanic immediately told me axles do not break like this and he advised me to call ford to see if there was a manufactures problem with the axle. I called my local dealer and was advised that ford have experienced no problems like mine and my car is out of warranty so there is nothing they could do. Only after I came home and searched the web did I realize there are thousands and thousands of other windstar owners who experienced the same kind of breakage and I believe a more aggressive investigation needs to take place. The axle needs to be repaired and if this is a manufacturers defect it need to be fixed before someone is killed.

Filed Jun 14, 2010 · Body · 76,200 miles · PA

Rear axle failure; ford windstar 2002.

Filed Jun 14, 2010 · Body, Suspension · 104,000 miles · CT

2002 ford windstar rear axle is cracked on both sides. Vehicle has 104,000 miles. Well maintained and never abused. I was shocked and in awe when I noticed this today while I was rotating the tires. I went on the internet and found this was a common problem and under investigation. I am a safety professional and a member of the american society of safety engineers (ase). My two children ride in this vehicle every day. Some of these vans are used at daycare denters and small bus companies. This is a serious defect. I have read comments about people down-playing this, and feeling this is a waste of time. This investigation is completely justified and rational. Owr van is in great shape and showing no other signs of major rust or defects. If this had failed on the highway, the results could have been deadly. These are family vehicles designed specifically for transporting a bunch of kids. I drove two 5 year olds to a birthday party 40 miles on the highway yesterday with no knowledge of the problem. Feel free to contact me. I can provide pictures. Thank you

Filed Jun 13, 2010 · Body · 118,000 miles · NY

2002 ford windstar with 118,000 miles. Rear axle cracked. Had to replace axle for 1000. My family could have been killed. I have seen many complaints about this. Do something.

Filed Jun 8, 2010 · Body, Suspension · 113,000 miles · PA

2002 ford windstar. Picked my daughter up at college to come home for the summer. College 4 hours from home. Missed a turn to get on highway. Turned around in a gas station and thought I had a flat tire as the steering felt funny. Stopped, got out to look, here the rear axle had broken about 12 inches in from the wheel on the drivers side. Called aaa, got towed, tow driver tells me he has picked up at least 6 windstars in last year with same problem and all in the exact place where it has broke. I just thank god I wasn't back on I 80 going 65 when it happened. Someone is going to get killed by this. I was lucky. Plus had to miss work, buy a used axle, stay in a hotel, etc..... Ford should stand behind their product and reimburse these expenses.

Filed Jun 6, 2010 · Body · 96,990 miles · NY

Went over a small pot hole and rear axle broke. Needed to replace rear axle. Axle also needed to be repaired for crack in 2009.

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