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Ford Windstar fire or smoke problems

412 of the 14,140 owner complaints about the Ford Windstar describe fire, smoke or burning smell, most of them for the 1995 model year.

owner complaints
412
worst model year
1995
typical repair cost reported
$1,353
typical mileage
110,000
Is there a fix? There are 3 recalls for this area of the car. See below

By model year

Often reported together

ABS 87Adaptive cruise 71Overheating 16Check engine light 14Grinding brakes 11Wipers 10Brake failure 9Transmission failure 7

Trouble codes mentioned

C1185 3P1151 1P1150 1P0401 1P0174 1P0171 1

What owners say

Filed Sep 14, 2022 · Suspension · 130,000 miles · OH

The contact owns a 1999 Ford Windstar. The contact stated while driving approximately 55 MPH, he heard the rear driver’s side tire rubbing against the axle and then saw smoke coming from the tire. No warning light was illuminated. The contact then stated that the rear driver's side axle had fractured and was on the ground. The vehicle was towed to the residence. The vehicle was not diagnosed or repaired. Neither the dealer nor the manufacturer was notified of the failure. The failure mileage was 130,000.

Filed Jun 30, 2021 · Suspension · 136,397 miles · OH

The contact owns a 2001 Ford Windstar. The contact stated that his wife was driving at an undisclosed speed when they heard a loud popping sound coming from the vehicle. The driver looked out the rear-view mirror and saw smoke coming from the vehicle. The driver pulled over to the side of the roadway. The driver called the contact to come to where the vehicle was pulled over to inspect the vehicle. The contact became aware that the driver’s side rear axle was fractured. The contact had the vehicle towed to his residence. The contact had the vehicle towed to the local dealer to be inspected. The mechanic confirmed that the driver’s side rear axle was fractured. The vehicle was not repaired because the manufacturer denied that the rear axle bracket matched the measurement for the recall repair. The manufacturer was made aware of the failure. The failure mileage 136,397.

Filed Jun 2, 2021 · Suspension · 138,000 miles · IL · fire

The contact owns a 2001 Ford Windstar. The contact stated while driving 25 MPH, there was a loud abnormal sound coming from the rear passenger’s side of the vehicle with black smoke coming from the rear of the vehicle. There was no warning light illuminated. The contact parked in a parking lot and saw that the rear passenger’s side tire was leaning towards the inside of the vehicle. The vehicle was towed to her residence and then the dealer. The contact stated that the dealer diagnosed the vehicle with a fractured rear axle that needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure but offered no assistance. The contact stated that the vehicle was previously serviced under the federal safety agency Campaign Number: 15V608000 (Suspension) in April of 2011. The failure mileage was approximately 138,000.

Filed Jul 3, 2020 · Suspension · 272,000 miles · MI

On july 02, 2020, I was driving along the southfield freeway in detroit. The travel speed was 20 MPH due to a police situation (road rage shooting) which caused all motorists to exit at seven mile road. After exiting on seven mile road, I drove to greenfield road (5 minutes). I proceeded down greenfield to macdonald's, but I did not stop due to the long lines (in drive through). I drove for about one minute (or less) when I heard a loud pop. I heard something dragging on the street and smoke began to enter my van. I saw smoke coming from the back of my vehicle. In addition, I smelled a foul odor. I immediately exited to a vacant shopping mall (northland). I parked the vehicle in the parking lot at pillar g. I called my mother for a ride. Next, I called aaa to have my vehicle towed. I exited the vehicle and looked at the damage and concluded my rear axle had split. Both tires were misaligned. I purchased my vehicle in july 2009 from a detroit auction. Years ago, I recalled receiving a notice (from ford) of a recall for the rear axle. I took the vehicle to fairlane ford for an inspection which addressed the recall. The technician informed me that the rear axle was not cracked. My vehicle has over 272,000 miles.

Filed Mar 31, 2020 · Suspension · 150,000 miles · NJ · fire

Tl* the contact owns a 2002 ford windstar. The contact stated while driving 20 MPH she stated smelling burnt rubber and then notice smoke coming from the rear driver's side tire. The contact pulled over and called her mechanic who stated to her "not to drive the vehicle." the vehicle was towed to the independent mechanic who diagnosed the failure as a fractured rear axle. The contact stated that the independent mechanic advised her of an unknow recall in which the a kit was placed on the rear axle. The contact stated that the prior owner had the vehicle serviced under an unknown recall for the rear axle. The contact stated that the vehicle was then towed to wilson ford in new jersey to be serviced under the federal safety agency campaign numbers: 11v030000 (structure) and 15v608000 (suspension). However, the dealer informed her that there was nothing they could do about the fractured axle as the first recall was done correct. The manufacturer was notified of the failure. However, no assistance was offered. The failure mileage was approximately 150,000.

Filed Nov 26, 2019 · Steering, Transmission · 60,000 miles · PR · fire

I have 3 problems with my 1999 ford windstar which currently has 60,000 miles. One of them is the glass in front when I'm driving in the rain I have to turn on the wipers the driver's side in the middle part of the wiper stays wet while the passenger side cleans very well. The other problem I've always had is the powersteering when I'm driving, I'm going to turn to the side and the car turns off the guide gets hard and I can't straighten it to turn it on again. The last problem is the transmission, one day the family went all together in the car and shortly after we realized that it was overheating we parked in the grass we turned off the car and the part of the engine caught fire after the accident we realized that the transmission liquefied oil. I had the transmission repaired and began to give some tiresome every time I changed gears. The car is currently parked with the damaged transmission. I understand there is a recall for this transmission

Filed Nov 26, 2019 · Steering, Transmission · 60,000 miles · PR · fire

I have 3 problems with my 1999 ford windstar which currently has 60,000 miles. One of them is the glass in front when I'm driving in the rain I have to turn on the wipers the driver's side in the middle part of the wiper stays wet while the passenger side cleans very well. The other problem I've always had is the powersteering when I'm driving, I'm going to turn to the side and the car turns off the guide gets hard and I can't straighten it to turn it on again. The last problem is the transmission, one day the family went all together in the car and shortly after we realized that it was overheating we parked in the grass we turned off the car and the part of the engine caught fire after the accident we realized that the transmission liquefied oil. I had the transmission repaired and began to give some tiresome every time I changed gears. The car is currently parked with the damaged transmission. I understand there is a recall for the transmission

Filed Oct 7, 2019 · Engine · 182,000 miles · NC · fire

Tl* the contact owned a 2003 ford windstar. While attempting to park the vehicle, white smoke emerged from the engine compartment. The contact exited the vehicle and then it became engulfed in flames. A police report was filed. The fire department extinguished the fire. There were no injuries. The vehicle was towed to an impound lot. There were no injuries. The vehicle was not taken to a dealer for diagnostic testing. The manufacturer was not notified of the failure. The vehicle was not repaired. The fire department deemed the vehicle destroyed. The approximate failure mileage was 182,000.

Filed Sep 26, 2019 · Suspension · 129,493 miles · CA

I was driving on the interstate at about 60 MPH changing lanes to the right I could hear tires squealing and the van felt like it was going to roll over to the left. I regained control, then I heard some creaking metal noise, then I heard a rubbing noise and saw a lot of smoke coming from the rear. I was able to pull over and inspect, what I found was the rear axle was broken and driver side tire rubbing inside the wheel well. I was very fortunate to have somewhere to pull over, otherwise to continue driving could rupture the tire and/or I would be left stranded in highway speed traffic.

Filed May 29, 2019 · Suspension · 142,000 miles · WI

Tl* the contact owns a 2001 ford windstar. The contact stated that the rear axle was fractured and an abnormal bumping noise was heard. The contact parked the vehicle and noticed smoke coming from the rear tires. The vehicle was taken to an independent mechanic who found an unknown recall associated with the vehicle. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure and did not assist. The dealer was not contacted. The failure mileage was 142,000.

Related recalls

Electrical system: wiring: interior/under dashReported October 30, 2000 · 180,000 vehicles affected
What is wrong
Vehicle description: minivans built with instrument clusters without the message center, fail to comply with the requirements of standard no. 118, "power-operated window, partition, and roof panel systems." the power windows may be operable after the ignition has been turned to the "off" position and the front doors are opened.
Risk
The standard requires that power operated windows may be closed only when the key is in the "on," "start," or "accessory" positions, or during the interval between the time the key is turned off, and the opening of either of the vehicle's front doors.
Remedy
Dealers will reconfigure the vehicle front end electronic module.

Recall number 00V351000 · Recall details

Electrical system: alternator/generator/regulatorReported November 4, 1994 · 112,000 vehicles affected
What is wrong
The alternator output wire was not connected tightly to the power distribution box.
Risk
This can result in overheating of the connection and a possible vehicle fire.
Remedy
Dealers will inspect and tighten the connection. Vehicles with visible damage to the plastic power distribution box housing will have the the underhood harness, including the power distribution box, replaced.

Recall number 94V223000 · Recall details

Electrical system: wiring: front underhoodReported November 4, 1994 · 72,000 vehicles affected
What is wrong
The wiring harness insulation can abrade on a brace that runs from the instrument panel to the cowl.
Risk
This condition can result in an electrical short and possibly a vehicle fire.
Remedy
Dealers will install a shield on the instrument panel to cowl brace, and installation of a piece of convolute wrap material on one of the adjacent harnesses.

Recall number 94V222000 · Recall details

Questions about the Ford Windstar fire or smoke

Which Ford Windstar years have fire, smoke or burning smell problems?

The model years with the most reports are 1995 (62 complaints), 2001 (62 complaints) and 2002 (61 complaints).

How much does it cost to fix fire, smoke or burning smell on the Ford Windstar?

Owners who mentioned a price put the repair at about $1,353 (median of 25 complaints that include a dollar amount). Costs vary with mileage, warranty and where the work is done.

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