Freightliner Century recalls

What is wrong

Daimler trucks (dtna) is recalling certain model year 2006-2013 freightliner, sterling, and western star vehicles, equipped with detroit diesel epa07 and epa10, dd13 and dd15/16 engines, manufactured from january 20, 2006, through february 20, 2012. The pump to rail high pressure fuel line support system used on these engines is sensitive to assembly torque and may be damaged during service work. As a result of other repairs, the line supports may loosen, potentially leading to fuel line cracking and a fuel leak.

Risk

A fuel leak could create a road hazard, increasing the risk of a crash. Also a fuel leak in the presence of an ignition source can result in a fire.

Remedy

Dtna will notify owners, and where necessary, the high pressure fuel line support system will be replaced by dtna authorized service facilities, free of charge. The safety recall began on april 27, 2012. Owners may contact dtna at 1‑800‑547‑0712.

Recall number 12V074000 · Recall details

What is wrong

Daimler trucks is recalling certain model year 2005-2011 freightliner cascadia, columbia, century, coronado, and classic xl trucks manufactured from november 1, 2004, through june 15, 2010 for the rack and pinion steering system. The lower pinion bearing may corrode and fail. A failed bearing may lead to damage of the spool valve seals. A damage spool valve seal may allow hydraulic fluid to flow to the right or left turn port instead of flowing to the return port.

Risk

The steering could unexpectedly turn left or right, making the vehicle more difficult to control and increasing the risk of a crash.

Remedy

Daimler trucks will inspect the lower bearing for corrosion. If corrosion is found, the rack and pinion system will be replaced. If no corrosion is found, on the bearing, the bearing will be packed with grease and the rubber bellows will be replaced with sealant added between the bellows and the rack housing. An interim letter was mailed in december 2011. Owners may contact daimler trucks toll-free at 1‑800‑547‑0712.

Recall number 11V514000 · Recall details

What is wrong

Daimler trucks is recalling certain model year 2006-2012 freightliner business class m2, cascadia, century, columbia, coronado and sterling a-line vehicles built with meritor wabco electronic stability control (ESC) system manufactured from september 15, 2005 through september 1, 2011. Under certain road and driving conditions, vehicle body roll and road inclination characteristics may adversely affect the slip angle calculation of the electronic stability control (ESC) system. This might cause the ESC to perceive an over steering situation and therefore apply the outer wheel brake on the front axle until the vehicle is perceived to be stable.

Risk

If the driver is slow to react during this ESC intervention, the vehicle may deviate from the intended line of travel increasing the risk of a crash.

Remedy

Daimler trucks will notify owners, and dealers will replace the ESC module with the appropriate software version as necessary, free of charge. An interim owner notification will be mailed on or about november 21, 2011. The date for availability of the final remedy is subject to validation testing and parts availability. The safety recall began on march 28, 2012. Owners may contact daimler trucks toll-free at 1‑800‑547‑0712.

Recall number 11V465000 · Recall details

What is wrong

Daimler trucks is recalling certain model year 2009 through 2011 freightliner cascadia, century, columbia, coronado, m2, and western star 4900 heavy trucks manufactured from february 19, 2009, through july 9, 2010, equipped with specific dd13 and dd15 engines assembled with a bosch high pressure fuel pump element which may develop a crack due to hydrogen induced stress corrosion. The crack may result in a diesel fuel leak.

Risk

If a diesel fuel leak continues undetected, fuel may spill onto the roadway increasing the risk of a crash.

Remedy

Daimler trucks will notify owners, and dealers will repair the vehicles, free of charge. This recall is an expansion of a previous recall (see recall campaign 10v‑339). The safety recall began on may 18, 2011. Owners may contact daimler trucks toll-free at 1‑800‑547‑0712.

Recall number 11V287000 · Recall details

What is wrong

Daimler trucks (dtna) is recalling certain model year 2006 through 2011 freightliner, cascadia, century, columbia fld, and m2, sterling 9500, and western star 4900 heavy trucks manufactured from march 20, 2006, through june 30, 2010, equipped with specific mbe4000 epa07 model engines. The intake air grid heater may short circuit and fail due to excessive internal temperatures.

Risk

A short circuited grid heater could result in a vehicle fire and injury to vehicle occupants.

Remedy

Dtna will notify owners of the recall during march 2011. Another notification will be issued once the remedy is released. Dtna expects the remedy to be available by december 1, 2011. Repairs will be performed by dtna dealers free of charge. Owners may contact dtna toll-free at 1‑800‑547‑0712. This recall is asscociated with a previous recall, campaign number 10v‑341.

Recall number 11V146000 · Recall details

What is wrong

Daimler trucks is recalling certain model year 2011 freightliner coronado, columbia, fld military, business class m2, cascadia, century, and western star 4900 trucks manufactured from august 9, 2010, through october 27, 2010 for failing to comply with the requirements of federal motor vehicle safety standard no. 120, "tire selection and rims for motor vehicles other than passenger cars." these vehicles were equipped with labels missing recommended cold tire inflation pressures.

Risk

Failure to follow proper tire inflation recommendations can result in tire failure, increasing the risk of a crash.

Remedy

Labels with missing information will be replaced with corrected labels. This service will be performed free of charge. The safety recall is expected to begin on or before january 15, 2011. Owners may contact daimler trucks at 1‑800‑547‑0712.

Recall number 10V551000 · Recall details

What is wrong

Daimler trucks is recalling certain model year 2007 through 2011 freightliner, fccc, sterling, and western star heavy trucks manufactured from september 5, 2006, through june 30, 2010, equipped with specific mbe900 epa04 and epa07 model engines. The intake air grid heater may short circuit and fail due to excessive internal temperatures.

Risk

A short circuited grid heater could result in a vehicle fire and injury to vehicle occupants.

Remedy

Daimler trucks will notify owners and dealers will repair the buses free of charge. Repairs will be performed by detroit diesel corporation authorized repair facilities. The safety recall is expected to begin on or about july 29, 2011. Owners may contact daimler trucks toll-free at 1‑800‑547‑0712.

Recall number 10V341000 · Recall details

What is wrong

Daimler trucks is recalling certain model year 2009 through 2011 freightliner cascadia, century, columbia, coronado, m2, and western star 4900 heavy trucks manufactured from february 19, 2009 through july 9, 2010, equipped with specific dd13 and dd15 engines assembled with a bosch high pressure fuel pump element which may develop a crack due to hydrogen induced stress corrosion. Over time the barrel of the bosch high pressure fuel pump element used on specific dd13/dd15 engines may develop a crack due to hydrogen induced stress corrosion resulting in a diesel fuel leak.

Risk

If a diesel fuel leak continues undetected, fuel may spill onto the roadway potentially resulting in a crash.

Remedy

Daimler trucks will notify owners and dealers will repair the vehicles free of charge. The safety recall is expected to begin on or about march 28, 2011. Owners may contact daimler trucks toll-free at 1‑800‑547‑0712.

Recall number 10V339000 · Recall details

What is wrong

Daimler trucks is recalling certain model year 2008 through 2011 freightliner columbia, cascadia, coronado, century, m2, sterling 9500, and western star 4900 vehicles equipped with dd 13 and dd15/dd16 engines and manufactured from january 1, 2007 through april 5, 2010. Should the fuel filter become restricted, the low pressure fuel flange may develop a crack resulting in a fuel leak.

Risk

Fuel leaking onto the roadway may result in vehicle crash.

Remedy

The low pressure fuel flange will be replaced with a more robust component. This service will be performed free of charge. The safety recall began on september 17, 2010. Owners may contact daimler trucks at 1‑800‑547‑0712.

Recall number 10V189000 · Recall details

What is wrong

Daimler trucks is recalling model year 2007-2010 freightliner, sterling and western star vehicles equipped with detroit diesel dd15 epa07 engines which were manufactured with grid heaters. Increased internal grid heater resistance caused by improperly tightened screws may melt the solder on the grid heater circuit board leading to a short circuit.

Risk

A short-circuited grid heater could result in a vehicle fire and injury to vehicle occupants.

Remedy

The engine control logic will be reprogrammed free of charge by detroit diesel authorized repair facilities and direct warranty customers to provide cold weather starting without the need of a grid heater. The safety recall began on november 4, 2009. Owners may contact detroit diesel at 1‑313‑592‑5800 and daimler trucks at 1‑800‑547‑0712.

Recall number 09V400000 · Recall details

What is wrong

Daimler trucks is recalling certain model year 2006 through 2010 heavy trucks manufactured between january 17, 2006 and march 31, 2009, equipped with epa07 model mbe4000 engines built with plastic low pressure fuel lines. The plastic lines may experience leaks due to fatigue cracks caused by stress and vibration combined with high internal pressure.

Risk

If a diesel fuel leak continues undetected under certain conditions fuel may ignite on a hot engine surface and/or fuel may spill on the road increasing the risk of a crash.

Remedy

Daimler trucks will notify owners and the remedy will be performed by detroit diesel corporation authorized repair facilities and direct warranty customers. The safety recall began on may 7, 2010. Owners may contact daimler trucks at 1‑800‑547‑0712.

Recall number 09V391000 · Recall details

What is wrong

Daimler trucks is recalling certain model year 2009 heavy trucks manufactured between may 5, 2008 and january 7, 2009, equipped dd15 engines and with bosch high pressure fuel pumps. The fasteners on these fuel pumps could be under-torqued allowing the "o" ring between the pump housing and the barrel to protrude and leak.

Risk

If a diesel fuel leak continues undetected under certain conditions fuel may ignite on a hot engine surface and/or fuel may spill on the road increasing the risk of a crash.

Remedy

Daimler trucks will notify owners and the remedy will be performed by detroit diesel corporation authorized repair facilities and direct warranty customers. The safety recall began on december 22, 2009. Owners may contact daimler trucks at 1‑800‑547‑0712.

Recall number 09V390000 · Recall details

What is wrong

Daimler trucks is recalling certain model year 2005 through 2010 heavy duty trucks manufactured from october 29, 2005 through july 3, 2009. Under certain condition, the left hand inner tie rod end may loosen over time and if not corrected, potentially separate from the steering rack.

Risk

A separated tie rod assembly can result in loss of vehicle control at higher speeds and a crash could occur.

Remedy

Daimler trucks will notify owners and the vehicles will be repaired free of charge. The safety recall began on february 5, 2010. Owners may contact daimler trucks toll-free at 1‑800‑547‑0712.

Recall number 09V357000 · Recall details

What is wrong

On certain trucks built with front axles assembled by arvinmeritor, the front spindle nut may be over-tightened causing preload on the front wheel bearings which could lead to premature bearing wear.

Risk

If rapid bearing wear is allowed to progress, the front wheel assembly may separate from the vehicle which could result in a crash.

Remedy

Dealers will inspect the front hub installation for correct bearing adjustment. If the bearing adjustment is incorrect, the front wheel bearings will be replaced. The recall began on june 28, 2007. Owners may contact freightliner at 1‑800‑385‑4357.

Recall number 07V169000 · Recall details

What is wrong

On certain trucks and motor home chassis, the top flange of the front axle I-beam may fatigue and fracture.

Risk

Driver may experience loss control of the vehicle and a crash could occur without prior warning.

Remedy

Dealers will inspect and replace the front axle assembly. The recall began on march 15, 2006, for phase I. Phase 2 will begin during august 2006. This recall is being conducted in two phases. Phase I will replace the complete axle assembly; and phase ii will replace the axle beam and steering knuckles. Owners may contact freightliner at 1‑800‑547‑0712.

Recall number 05V551000 · Recall details

What is wrong

On certain truck and motor home chassis equipped with I-shafts supplied by zf heavy duty steering, there is a potential for a failure of the fork/shaft connection.

Risk

If this occurs, the vehicle could suffer a loss of steering ability, which could result in a crash.

Remedy

Dealers will inspect and attach a tension collar to the steering shaft to secure the connection to the yoke. The recall began on november 16, 2005. Owners may contact freightliner at 1‑800‑547‑0712.

Recall number 05V408000 · Recall details

What is wrong

On certain vehicles, there is a defect in the interaxle driveline yokes. The bolt holes located on the earwork of the male shaft yokes were manufactured with an oversized minor thread diameter.

Risk

This condition allows the bolts used in the holes to become detached which could result in a driveline separation. Driveline separation could result in a vehicle crash.

Remedy

Dealers will replace the suspect male shaft yokes. The recall began on april 4, 2005. Owners should contact freightliner at 1‑800‑547‑0712.

Recall number 04V590000 · Recall details

What is wrong

On certain trucks equipped with manual transmission, the tapered joint that attaches the shifter to the transmission may become loose making it difficult to put the transmission into gear.

Risk

If shift lever detachment occurs, tha ability ro accelerate ot maintain speed will be lost, increasing the risk of a crash.

Remedy

Dealers will re-secure the shift lever to the transmission using threadlock and re-torquing the fastening bolt. Owner notification began on may 21, 2004. Owners should contact freightliner at 1‑800‑547‑0712.

Recall number 04V205000 · Recall details

What is wrong

On certain trucks equipped with air brakes, the plastic push-to-connect air line fitting cartridge could be improperly welded into the nylon junction block housing allowing an air line to become disconnected.

Risk

This could lead to reduced brake control, loss of service brake control, or the emergency brakes automatically applying, possibly resulting in a crash without prior warning.

Remedy

Dealers will install a new cab air manifold. Owner notification is expected to begin on january 21, 2004. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact freightliner at 800‑547‑0712.

Recall number 03V500000 · Recall details

What is wrong

On certain trucks equipped with truck hub units manufactured by skf exclusively for use on arvinmeritor's ff98x series non-drive steer axles, the hub unit bearings can wear prematurely.

Risk

Seizure of the bearings can cause wheel separation or wheel end fire.

Remedy

Dealers will replace both front hubs. Owner notification is expected to begin on or before september 20, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact freightliner at 1‑800‑547‑0712.

Recall number 03V112000 · Recall details

What is wrong

On certain trucks equipped with manifold dash valves with push to connect fittings used to control the park brake function on trucks and trailers with air brakes, the park knob can pop out unexpectedly while the vehicle is in motion. This will exhaust the air from the park brake system on the trailer and apply the parking brakes.

Risk

If this condition is not noticed, the driver could lose control of the vehicle, possibly resulting in a vehicle crash.

Remedy

Haldex will notify its customers to make arrangements to have the valve inspected and, if necessary, replaced free of charge. Owner notification is expected to begin during january 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact haldex brake systems at 816‑801‑2641 or freightliner at 1‑800‑547‑0712.

Recall number 02V321001 · Recall details

What is wrong

On certain trucks, a capacitor in the power line control (plc) filter could overheat and/or ignite when subjected to reverse polarity electrical spikes.

Risk

This could cause an electrical fire in the area of the plc filter without prior warning.

Remedy

Dealers will disconnect and secure the plc filter ground wire. Owner notification began september 20, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact freightliner at 1‑800‑547‑0712.

Recall number 02V087000 · Recall details

What is wrong

On certain heavy duty trucks equipped with meritor wabco pneumatic anitlock brake system (ABS) valve packages, the assembly bolts on these valve packages were not tightened correctly.

Risk

Bolts torqued below specification will not reliably prevent air leakage at the affected ABS valve package interface joints once the component begins normal vehicle operation. If air leaks develop at any of the ABS valve package interface joints, brake system pressure reductions could occur during braking or normal operation with units equipped with the traction control option, potentially extending stopping distances, possibly resulting in a vehicle crash.

Remedy

Dealers will tighten the fasteners to the proper specification. Owner notification began april 4, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact freightliner at 1‑800‑547‑0712.

Recall number 02V018002 · Recall details

What is wrong

Vehicle description: heavy duty trucks equipped with trw tie rod ends on certain meritor axles. The tie rod and drag link ball stud ends contain bearings that are below the specified case depth and/or hardness.

Risk

This can lead to premature wear with possible separation of the ball stud from the socket, increasing the risk of loss of control of the vehicle.

Remedy

Dealers will remove and replace all affected tie rods and drag links with different designed ends. Owner notification began november 8, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact freightliner at 1‑800‑547‑0712.

Recall number 01V140007 · Recall details

What is wrong

Vehicle description: vehicles equipped with certain haldex brake system two and four port relay valves. The valve may stick open when a high-pressure application is released.

Risk

When the valve sticks open, it can result in a total loss of air from either the service or the park brake system. The driver may lose braking ability under a service application, possibly resulting in a vehicle crash.

Remedy

Dealers will replace these valves. Owner notification began october 17, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact freightliner at 1‑800‑547‑0712.

Recall number 01V189001 · Recall details

What is wrong

Vehicle description: trucks, school bus and motor home chassis, and transit buses equipped with tie rod assemblies manufactured by trw. The suspect tie rods contain 24-dl model ball sockets. Certain of the tie rod ball-socket bearings have a below-specification case depth and/or hardness, which can lead to premature wear of the socket.

Risk

If this condition occurs, the driver can lose partial control of the right front wheel, possibly resulting in a crash.

Remedy

Dealers will replace the defective ball sockets and/or drag links. Owner notification began may 22, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact freightliner at 1‑800‑547‑0712 or trw customer service at 1‑866‑280‑3287.

Recall number 01V044002 · Recall details

What is wrong

Vehicle description: heavy duty trucks and school bus chassis built with bendix air ABS with an ec-17 1030r electronic control unit (ecu), there have been reports of unwanted ABS activation at low speeds caused by 1) chafed ABS wheel speed sensor wires on rotating parts or 2) a damaged component at the wheel end that generates a certain type of erratic sensor signal.

Risk

This condition could cause the ABS ecu to exhaust the air at the air brake modulators for one or more of the wheels. This could result in extended braking distances and a possible crash.

Remedy

Dealers will replace the ABS ecu.

Recall number 00V232002 · Recall details

What is wrong

Vehicle description: heavy duty trucks equipped with eaton autoshift gen ii transmission assemblies. Due to a software problem in the transmission assemblies, the transmission will select the wrong gear.

Risk

If an inappropriate gear is selected without the driver's knowledge, the vehicle will react differently than expected, possibly resulting in injury or crash.

Remedy

Dealers will replace the autoshift transmissions.

Recall number 00V131004 · Recall details

What is wrong

Vehicle description: heavy duty trucks built with dual leaf spring type air ride suspensions and vehicles built with single leaf spring type air ride suspensions. Rear suspension springs can fracture through the center bolt hole after vehicle assembly.

Risk

If undetected, the rear end of the spring could separate from the vehicle causing a hazardous road debris situation.

Remedy

For vehicles equipped with single leaf springs, dealers will remove and replace all springs. For vehicles equipped with dual leaf springs, dealers will inspect for cracked springs and replace if cracked.

Recall number 00V081000 · Recall details

What is wrong

Vehicle description: heavy duty trucks. The tie rod ends can fracture due to low stress, high cycle, reversed bending fatigue resulting from a system resonance.

Risk

Loss of steering control could occur, increasing the risk of a crash.

Remedy

Dealers will replace the tie rod ends and tube assembly.

Recall number 99V359000 · Recall details

What is wrong

Vehicle description: heavy duty trucks. The outboard bearing on the steering axle hubs can fail due to water intrusion through a hubcap vent.

Risk

This condition can result in a separation of the wheel.

Remedy

Dealers will remove the hubcap and inspect for water intrusion and corrosion. The hub and bearing assembly will be replaced if there is evidence of corrosion. A non-vented hubcap will be installed.

Recall number 99V295000 · Recall details

What is wrong

Vehicle description: heavy duty trucks. The windshield wiper connecting linkage sockets can wear out prematurely due to insufficient greasing during assembly.

Risk

This can lead to a separation of the linkage and loss of wiper function, impairing the driver's visibility.

Remedy

Dealers will replace the connecting linkages with new links that are properly lubricated.

Recall number 98V326000 · Recall details

What is wrong

Vehicle description: heavy duty trucks equipped with meritor interaxle driveline u-joints. Deflector rings, a part of the system to seal the u-joints from contaminates, are loose. This allows water to enter the u-joint bearing area result in dilution of the lubricant, oxidation of the bearing and seal surfaces, and loss of lubricant.

Risk

If this problem goes undetected, the interaxle driveline can separate from the vehicle, increasing the risk of a vehicle crash.

Remedy

Dealers will replace the u-joints with the current design u-joints.

Recall number 98V085000 · Recall details

What is wrong

Vehicle description: heavy duty truck. Leaks through the firewall or steering shaft boots allows water to run down the steering shaft. The steering shaft slip spline corrodes causing it to seize.

Risk

Increased steering effort can result increasing the risk of a vehicle crash.

Remedy

Dealers will replace the steering shaft with a new design that is installed in an inverted orientation so no water can enter the splines.

Recall number 97V112000 · Recall details

What is wrong

Due to undersized rivets and oversized holes, the b-pillar anchorage will not meet the requirements of federal motor vehicle safety standard (fmvss) no. 210, "seat belt assembly anchorages."

Risk

In the event of a crash, the seat belt assembly anchorage may not hold an occupant increasing the risk of personal injury or death.

Remedy

Dealers will make the necessary repairs to the seat belt assembly anchorages.

Recall number 97V006000 · Recall details

What is wrong

Vehicle description: all vehicles equipped with eaton drive axles and axilok spindle nuts. The drive axle housings consist of a plate steel center section and two forged spindles, one of which is welded to each end of the center section. Each spindle contains a keyway slot in which the locking tab for the wheel bearing nut locking mechanism is inserted. The length of the keyway slot may not be long enough to accommodate the tab causing the tab to be deformed or damaged during installation.

Risk

This locking tab prevents the wheel bearing nut from loosening during vehicle operation. If this tab is deformed, the nut can loosen allowing the wheel to separate from the axle increasing the risk of a vehicle accident.

Remedy

Dealers will replace the drive axle housing nuts with a conventional wheel nut hardware system.

Recall number 96V233003 · Recall details

What is wrong

An electrical short can occur in the auxilliary heater/airconditioning blower if exposed to water.

Risk

The shorted relay can result in a fire.

Remedy

Dealers will remove and replace the relay with one that resists shorting if contacted by water and does not support combustion even if shorted.

Recall number 96V197000 · Recall details

What is wrong

These vehicles are equipped with a detroit diesel optimized idle system. If the ignition is turned on and the fuse for the electronic control module (ECM) power feed line is removed or burned out, the safety features designed to prevent injury to persons working in the vicinity of the engine will be bypassed, and unintentional cranking of the engine will occur.

Risk

If unintentional cranking of the engine occurs, persons working in the vicinity of the engine could be injured and the vehicle could move.

Remedy

Detroit diesel distributors will rewire the vehicles using a revised ECM which will eliminate unintentional cranking.

Recall number 96V181001 · Recall details