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2002 Freightliner FS-65 problems

The most common problem on the 2002 Freightliner FS-65 is body and structure. Its complaint count is close to a typical FS-65 model year.

Typical yearClose to a typical year
Owner complaints
5
Recalls
3
Worst area
Body

The worst 2002 Freightliner FS-65 problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

  • Body
    4
  • Fuel system
    1

Problems by type

Tap a problem to see which part fails, at what mileage and in which other years.

  • Body
    4
  • Fuel system
    1

Recalls 3

Fuel system, dieselReported April 27, 2005 · 16,000 vehicles affected
What is wrong
Certain 1998-2003 my freightliner fs-65 school bus chassis and mb-45, mb-55, and xb shuttle bus chassis, and thomas built bus: mvp-er and mvp-ef school bus and non-school bus models equipped with cummins isb diesel engines and equipped with federal-mogal 12 and 24 volt fuel lift pumps. The fuel pump could fail to transfer fuel appropriately creating an engine stall condition.
Risk
Should the engine stall while the vehicle is in use, a possible vehicle crash could occur.
Remedy
Cummins will notify the customers of freightliner and thomas built and replace the fuel lift pump free of charge. Owners may contact cummins at 1-800-diesels.

Recall number 05V205000 · Recall details

Service brakes, hydraulic: foundation components: hoses, lines/piping, and fittingsReported July 12, 2004 · 3,200 vehicles affected
What is wrong
On certain school buses chassis equipped with caterpillar engines and hydraulic brakes. A braided ground strap for the starter may rub on a steel chassis brake line potentially causing a fluid leak.
Risk
A brake fluid leak can reduce braking effectiveness and increase the stopping distance, which could result in a crash.
Remedy
Dealers will inspect the brake line and replace it, if necessary. The braided ground strap will be replaced with an insulated cable. The recall began on august 10, 2004. Owners may contact freightliner at 1‑800‑547‑0712.

Recall number 04V343000 · Recall details

Service brakes, hydraulic: foundation components: hoses, lines/piping, and fittingsReported April 2, 2002 · 16,000 vehicles affected
What is wrong
On certain school buses, the brake hoses from the chassis to front brake chambers could develop leaks due to the hose routing that could overstress the hose during sharp turns.
Risk
The vehicle could have reduced braking capacity, increasing the risk of a crash.
Remedy
Dealers will inspect for improper routing. If improper routing is found, dealers will replace and correct the hose routing. Owner notification began april 29, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact freightliner at 1‑800‑547‑0712.

Recall number 02V084000 · Recall details

See all 3 recalls for the 2002 Freightliner FS-65

Defect investigations

Front air brake hose leakageOpened February 22, 2002, closed March 25, 2002

There is no summary currently available

PE02024

What 2002 Freightliner FS-65 owners say

Most recent owner complaints, unedited.

Filed Oct 10, 2014 · Body · 95,869 miles · GA

Frame is cracked and nearly separated above rear axle.

Filed Sep 24, 2012 · Body · 172,982 miles · GA

Tl* the contact owns a 2002 freightliner fs65 school bus. The contact stated that the cross member frame was crack. The contact mentioned that the failure was found after a routine maintenance was completed. The manufacturer was made aware of the failure who offered to pay for the parts needed for the repairs. The vehicle was not repair. The failure mileage was 172,982.

Filed Sep 24, 2012 · Body · 71,525 miles · GA

Tl* the contact owns a 2002 freightliner fs65 school bus. The contact stated that after completing a routine maintenance on the vehicle they noticed that the cross member frame was crack. The manufacturer was notified of the failure who stated they will reimburse for the parts but not for the labor. The vehicle was not repaired. The failure mileage was 71,525.

Filed Sep 24, 2012 · Body · 129,210 miles · GA

Tl* the contact owns a 2002 freight-liner fs65 school bus. The contact stated that after having routing maintenance done on the vehicle, he was notified that the cross member frame had developed a crack. The manufacturer was notified who stated that they would reimburse for the parts but not for the labor. The vehicle was not repair. The failure mileage was 129,210.

Filed Jan 7, 2005 · Fuel system · 55,028 miles · MN

Roseau school district operates a fleet of 26 buses covering approx. 1000 square miles in area. In 1999 roseau schools began purchasing buses with the cummins isb engines (an all electronic engine replacing the older "b" engines). The district now has 8 units with this particular engine. The district has been experiencing too many problems with sensors, check engine lights coming on and power derating when operating these engines. A common problem is lift pump failure causing retoactive failure to the injection pump (cummins name for the injection pump is the vp44 pump). When pump failure occurs a number of things may happen - either the engine may go into the limp mode which will let the engine still run but under restricted power, the engine may lose power and within seconds return to full power or the engine may just stop and not restart. In the school busing industry any of these type of failures could present itself as a serious safety hazard from the bus slowing down and being rearended by another vehicle, the loss of power when braking or turning causing loss of brakes or power steering, the loss of power causing stalling of the unit in an intersection or worse yet when going across a railroad intersection. In our situation in northern minnesota we are sometimes running in sub-zero temperatures (this past week as cold as -40 degrees below 0). A stranded school bus of kids in those temperatures could create real problems. The list goes on and on of what may happen or in some cases has already happened. Others are having similar problems.

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Other model years

199819992000200120022005

Questions about the 2002 Freightliner FS-65

Is the 2002 Freightliner FS-65 reliable?

Owners have filed 5 complaints about the 2002 Freightliner FS-65, close to a typical FS-65 model year.

What is the most common problem with the 2002 Freightliner FS-65?

Body and structure, with 4 complaints. Next is fuel system (1).

How many recalls does the 2002 Freightliner FS-65 have?

3 recalls, covering fuel system, diesel and service brakes, hydraulic.

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