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2004 GMC W3500 problems

Its complaint count is close to a typical W3500 model year.

Typical yearClose to a typical year
Owner complaints
1
Recalls
1
Service bulletins
80

The worst 2004 GMC W3500 problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

Problems by type

Tap a problem to see which part fails, at what mileage and in which other years.

Recalls 1

Fuel system, diesel: storage: tank assemblyReported April 20, 2005 · 253 vehicles affected
What is wrong
On certain trucks equipped with rpo ik9, due to insufficient durability and testing, the fuel switching manifold solenoids lack water or salt intrusion resistance, which can lead to failure of one or more solenoids. Fuel switching manifold solenoid failure will cause incorrect fuel delivery resulting in fuel overflow from the fuel filler neck.
Risk
Overflow fuel may result in high amount of diesel fuel leakage. Fuel leakage, in the presence of an ignition source, could result in a fire.
Remedy
Dealers will replace the solenoid valve assembly with an improved assembly including additional detection circuit and enhanced water resistance free of charge. The recall began on october 27, 2005. Owners may contact isuzu at 1‑800‑255‑6727.

Recall number 05V168000 · Recall details

See all 1 recalls for the 2004 GMC W3500

Technical service bulletins for the 2004 GMC W3500 80

Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.

See all 80 bulletins for the 2004 GMC W3500

What 2004 GMC W3500 owners say

Most recent owner complaints, unedited.

Filed Aug 2, 2023 · CA

To whom it may concern, Last month in California I purchased an automotive hardware/software tool from an Indiana based company through Amazon which connects to the OBD port. After using the tool, the airbags were disabled on two of my vehicles requiring replacement. At first, I didn't realize that the tool caused the error, but when I moved my cellular telephone holder, I noticed the error light. Then I drove the other auto and realized that it was no coincidence that both airbags were disabled. After leaving bad reviews, the company finally contacted me and paid a portion for the correction, but then reneged on paying for the replacement part. It costs approximately $1,000 per vehicle to repair. Please kindly direct me and assist in obtaining a correction and reimbursement. JXXX PXXXXXXX XXX-XXX-XXXX

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Questions about the 2004 GMC W3500

Is the 2004 GMC W3500 reliable?

Owners have filed 1 complaint about the 2004 GMC W3500, close to a typical W3500 model year.

What is the most common problem with the 2004 GMC W3500?

There are not enough complaints to tell.

How many recalls does the 2004 GMC W3500 have?

1 recall, covering fuel system, diesel.

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