POST-RECALL 25V274 ( & EA25007, EA25001) EXHAUST INTRUSION WITH CARBON MONOXIDE POISONING HAZARD Following the complete engine replacement under GM recall N252494000, my vehicle has developed a severe and persistent exhaust intrusion that allows toxic exhaust fumes, including carbon monoxide (CO), to enter the passenger cabin. CO levels have measured a peak of 83 PPM and consistent reading between 20-37 over multiple tests. PATTERN OF POST-RECALL EXHAUST SYSTEM FAILURES Vehicle has been in for service 6 times, over 100 days, as part of the engine replacement plus (metal found in the oil pan). Since recall, the vehicle has had an exhaust smell and noise rattle issue with the following exhaust system components deemed failed and been replaced: 1. Radiator cap (leaking onto exhaust) 2. Exhaust muffler (replaced TWICE - June 2025 and August 2025) 3. Exhaust clamps (leaking) 4. Left exhaust manifold (warped) Critical Finding: Despite replacement of virtually the entire exhaust system, the defect persists. This suggests a fundamental design or installation defect related to the engine replacement procedure, NOT isolated component failures. Documented Carbon Monoxide Levels: Between January 30 and February 3, 2026, I conducted 15+ tests using a professional-grade Klein Tools ET180 Carbon Monoxide Meter. Results: • Peak reading: 83 PPM • Multiple readings: 40-72 PPM sustained for 6+ minutes directly at my [XXX] daughter's car seat position • Testing method: Vehicle started via remote start, CO meter placed in cabin, readings recorded over 10-15 minute periods Health Impacts to Family: • Wife and [XXX] daughter consistently experience dizziness, headaches, and nausea when riding in vehicle • Daughter now refuses to ride in vehicle because it makes her feel sick • Symptoms consistent with carbon monoxide poisoning Independent service station verification on January 30th confirmed "vehicle is dangerous to operate with children inside and needs immediate service." INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMA
GMC Yukon XL fuel smell problems
10 of the 2,462 owner complaints about the GMC Yukon XL describe gas smell in the cabin, most of them for the 2005 model year.
- owner complaints
- 10
- worst model year
- 2005
By model year
- 20241
- 20231
- 20221
- 20211
- 20151
- 20071
- 20061
- 20052
- 20011
Often reported together
Engine failure 3Check engine light 3Fuel pump 2Fuel leak 2Knocking 2Warning lights 1Transmission failure 1Stalling 1
What owners say
About 4 weeks ago my vehicle began shaking uncontrollably while driving. The check engine light illuminated and multiple warnings appeared including emissions system, variable valve timing system, engine and transmission failures shown on the GMC app. I contacted the selling dealership and was given an appointment 4 days later. Later that day I drove less than 5 miles to pick up my children from school. During that drive the vehicle filled with a strong gasoline odor and exhaust fumes were overwhelming. I feared the vehicle could catch fire. I contacted the dealership again, stated the vehicle was unsafe, dropped it off at approximately 8:00 PM and was required to obtain my own rental vehicle. After one week I was told the engine required a camshaft and lifter replacement. Inspected & approved by extended warranty, parts were ordered and installed. I retrieved the vehicle on 23 days after the initial failure. The following morning (24th day) while driving approximately 75 mph on a major interstate with my children the vehicle suddenly shifted into neutral and would not re-engage. I was unable to shift into any gear and coasted to a narrow shoulder inches from traffic and guardrail.The dashboard stated the vehicle could not shift into gear and instructed me to push the start button. The engine would not restart. We were stranded approximately two hours in 10-degree weather on a major interstate with heavy semi-truck traffic. Roadside assistance was required. 3 days later the dealership stated the failure was a fuse block. After replacement the vehicle was test driven and stated to be operating normally. A second dealership employee test drove the vehicle, it died again and had to be towed back to the dealership. The battery was replaced after draining while disabled. Repeated mechanical and electrical failures resulted in complete loss of power at highway speeds and placed my children and me in immediate danger. I no longer believe this vehicle is safe to operate.
Part number 15816854 and says replaced by 15756444 cab pressure releaf vent rubber degrades and is open allowing exhaust fumes to go into cab of vehicle they are located above taillights of vehicle while driving sucks exhaust fumes into vehicle no parts available to fix vehicle and not normal serviceable part
On Thursday August 14 while driving our traction control light and engine light came on along with the ESC light while traveling out of state. The car felt like we were driving on a rumble strip. We immediately took it to the nearest auto repair shop, only a few minutes away. They reset the battery and dash lights and we took it for a test drive. All the lights came back on after a couple of feet and loud knocking sounds started. Our emissions light then also came on and a strong exhaust smell was emitted. Each time the engine was started the knocking grew louder and the engine was severely struggling and sounded very wrong . The shop put their diagnostic tool to use and identified misfiring on cylinder 5. Upon further inspection they identified camshaft irreparable failure. We had it towed to the Platteville WI GMC Dealership Friday Aug 15. Where they confirmed camshaft failure and informed us our engine needed total replacement. Our safety was at risk since our engine failed while exiting the highway.
I had a 10 month old 2022 Yukon Denali XL. There was a constant smell of exhaust fumes inside the cabin. Took it into the dealership on multiple occasions and they found a leak in the exhaust system and supposedly fixed it. Less than 24hrs after getting it out of the shop, the engine seized up. Engine was replaced weeks later and within 7 days I started having transmission issue. GMC did absolutely nothing to keep my family of 8 safe.
After getting full tune up my engine starts ticking when I start my my car after a while of driving the ticking stops car stalls while driving and check engine blinks on and off . Already changed coils from instructed read still get stalling. Brake booster light is on and I have a fuel smell that comes and goes while driving
Fuel smell inside and outside of vehicle while driving and parked. Extended crank after (overnight) engine off park. Fuel puddle noticed under parked vehicle on garage floor and driveway after overnight parking. Smell and fuel leak seemed worse with a full tank. Also noticed more frequent auto shut off at fuel station during automatic filling. Dealer dropped tank and found a fuel line that was 'rubbed' through to the point of failure. I will document with pictures upon my return to the dealership if needed for future. I find this completely unacceptable that on a ($70k) 3 year old vehicle there is a fuel leak that could have been prevented with a 10 cent piece of insulation to protect the lines from rubbing. Sounds like someone choose to look the other way during validation testing! Total bs.
I noticed a gasoline odor coming from my fuel tank area, I immediately had a mechanic inspect the issue as I was fearing a possible fire hazard. Upon inspection he found the fuel lines to the fuel pump to have disintegrated and spewing fuel . The fumes and fuel were dangerously close to the exhaust system and I fear that I just narrowly averted disaster. Further inspection by the mechanic determined that the brake lines were also about to rust through and the effect of that would be catastrophic in a highway or any hard braking situation that could initiate enough pressure to cause the lines to burst. I am very upset that gmc hasn't apprised owners of this hazardous and life threatening situation with these vehicles. I have replaced all affected components and feel that this is cause for a recall and reimbursement from gmc before a catastrophic event takes place due to blatant negligence of the manufacturer. My understanding is many people have voiced concern over this and gmc has turned a blind eye.
Tl* the contact owns a 2005 gmc yukon xl. The contact stated that there was a flapping noise that came from the exhaust. There were exhaust fumes inside the cabin of the vehicle as well. The vehicle was taken to the dealer, where they determined that the manifold bolts were corroded fractured. The failure had also occurred in the past. The manufacturer was not made aware of the failure. The failure mileage was 67,000. The current mileage was 69,000.
Leaking fuel pump and strong smell of gas inside of car
Related recalls
Fuel system, gasoline: delivery: fuel pump: control/drive module
- What is wrong
- General Motors, LLC (GM) is recalling certain 2021 Cadillac Escalade, Escalade ESV, Chevrolet Suburban, Tahoe, GMC Yukon, and Yukon XL vehicles. The fuel pump power control module may cause the fuel pump to fail or operate intermittently, which can interrupt fuel flow to the engine, and cause an unexpected engine stall.
- Risk
- An engine stall increases the risk of a crash.
- Remedy
- Dealers will replace the fuel pump power control module, free of charge. Owner notification letters were mailed on October 14, 2021. Owners may contact Chevrolet customer service at 1‑800‑222‑1020; Cadillac customer service at 1‑800‑458‑8006; or GMC customer service at 1‑800‑462‑8782. GM's number for this recall is N212332040.
Recall number 21V739000 · Recall details
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- General Motors LLC (GM) is recalling certain 2020 Cadillac Escalade, Escalade ESV, Chevrolet Camaro, Silverado 1500, Suburban, Tahoe, GMC Sierra 1500, Yukon, and Yukon XL vehicles. The fuel pump may be missing a pressure regulator, allowing for over-pressurization of the fuel system.
- Risk
- Over-pressurization can crack the fuel pump and cause leaks, increasing the risk of a fire in the presence of an ignition source.
- Remedy
- GM will notify owners, and dealers will replace the fuel pump, free of charge. The recall began December 18, 2019. Owners may contact Cadillac customer service at 1‑800‑333‑4223, Chevrolet customer service at 1‑800‑222‑1020, or GMC customer service at 1‑888‑988‑7267. GM's number for this recall is N192283991.
Recall number 19V837000 · Recall details
Fuel system, gasoline
- What is wrong
- Gm is recalling 27,188 my 2009 cadillac escalade, escalade hybrid, escalade esv, and escalade ext; chevrolet avalanche, suburban, tahoe, tahoe hybrid, and colorado; and gmc yukon, yukon hybrid, yukon xl, and canyon vehicles. The fuel system control modules may have a condition in which an adhesive separation of the room temperature vulcanizing (rtv) seal between the seal and the housing may allow water to seep into the module.
- Risk
- Water in the module could cause a short or open circuit, illumination of the service engine soon lamp, setting of diagnostic trouble codes or the engine may be hard to start, may not start or may stall increasing the risk of a crash.
- Remedy
- Dealers will install a new fuel system control module free of charge. The recall began on may 18, 2009. Owners may contact cadillac at 1‑866‑982‑2339, chevrolet at 1‑800‑630‑2438 and gmc at 1‑866‑996‑9463 or at www.gmownercenter.com.
Recall number 09V154000 · Recall details
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- Certain trucks and sport utility vehicles were built with fuel module reservoir assemblies that contain fuel pump wires connectors may overheat under certain operating conditions.
- Risk
- If the ignition circuit wire is exposed, the fuel pump fuse will blow, disabling the fuel pump and causing an engine stall or no-start condition. If sufficient heat is conducted to the pass-through connector, a hole in the connector may result, which may cause a 'service engine soon' light to be illuminated during the emission system diagnostic routine. Fuel vapor and in some cases liquid fuel may leak out of the fuel tank through the hole in the connector body. Fuel leakage, in the presence of an ignition source, could result in a fire. Also if the ignition circuit or ground wire is exposed and shorts to the fuel level sender card wires, inaccurate fuel level readings may result.
- Remedy
- Dealers will remove the fuel tank, and remove the module reservoir assemblies from the tank, and install a new service kit free of charge. An interim letter to owners was mailed on may 25, 2005. The owners were re-notified on october 19, 2005, since parts are now availabe. Owners may contact chevrolet at 1‑800‑630‑2438 and gmc at 1‑866‑996‑9463.
Recall number 05V155000 · Recall details
Fuel system, gasoline: delivery: hoses, lines/piping, and fittings
- What is wrong
- On certain sport utility vehicles and pickup trucks equipped with 5.3l (rpo l59) v8 engines, the engine fuel rail crossover tube retainer screws were not manufactured to specifications and may break.
- Risk
- If the tube retainer screw breaks, fuel could leak from the fuel rail crossover joint, the engine may stall and, if an ignition source were present, an engine compartment fire could occur.
- Remedy
- Dealers will inspect the fuel rail crossover tube and, if necessary, replace the retainer screws. Owners were notified by telephone on july 30, 2004, with a followup owner letter began august 5, 2004. Owners should contact chevrolet at 1‑800‑630‑2438 or gmc at 1‑866‑996‑9463. Note: the gm bulletin lists the tahoe and yukon models because canadian vehicles are included in the bulletin. No u.s. Tahoe or yukon vehicles are included in the u.s. Campaign.
Recall number 04V376000 · Recall details
Fuel system, gasoline: storage: tank assembly
- What is wrong
- On certain pickup trucks and sport utility vehicles, vehicles, during a 30 degree left angle frontal impact of sufficient severity, a tear could develop in the mid-frame cross member at its attachment to the left frame rail. If the mid-frame cross member tears during frontal impact and produces a sharp edge, contact of the sharp edge with the fuel tank could result in a puncture of the fuel tank and possible fuel leakage.
- Risk
- Fuel leakage, in the presence of an ignition source, could result in a fire.
- Remedy
- Dealers will install a fuel tank shield. Owner notification began february 20, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1‑800‑222‑1020 or gmc at 1‑800‑462‑8782.
Recall number 03V019000 · Recall details
Questions about the GMC Yukon XL fuel smell
Which GMC Yukon XL years have gas smell in the cabin problems?
The model years with the most reports are 2005 (2 complaints), 2001 (1 complaints) and 2006 (1 complaints).
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