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Harley-Davidson XL recalls

There are 4 safety recalls on record for the Harley-Davidson XL, covering 184,525 vehicles in total across all the models in each campaign. Newest first.

Harley-Davidson XL recalls by model year

2005 11997 11996 11995 11990 2

All recalls

Fuel system, gasoline: storage: tank assemblyReported September 30, 2004 · 2,828 vehicles affected
What is wrong
On certain motorcycles, a condition occurs that could allow pressure to build up in the fuel tank. On fuel injected vehicles, this condition could cause fuel to spray out unexpectedly when the fuel cap is removed. On carbureted vehicles, excessive fuel could be transferred to the carburetor, which would eventually allow fuel to drip from the air cleaner.
Risk
These situations could cause serious personal injury or create a fire hazard for persons or property on or near the motorcycle.
Remedy
Dealers will test each canister for blockage, then replace as necessary. The recall began november 4, 2004. Owners should contact harley-davidson at 1‑414‑343‑4056.

Recall number 04V465000 · Recall details

Fuel system, gasoline: fuel injection systemReported October 22, 1996 · 176,515 vehicles affected
What is wrong
The effects of reformulated gasoline along with certain usage of the fuel supply valve affects the supply of gasoline to the carburetor. This condition requires two factors: (1) the use of reformulated fuels containing mbte and (2) starting the motorcycle with the fuel valve handle in the off position.
Risk
This condition can cause the fuel flow to be unpredictable thus causing the engine to shut down increasing the risk of a motorcycle accident.
Remedy
Dealers the replace the diaphragm in the fuel valve.

Recall number 96V204000 · Recall details

Electrical system: 12v/24v/48v battery: cablesReported November 4, 1990 · 1,914 vehicles affected
What is wrong
A short circuit could develop due to possible chafing where the battery cable is close to the evaporative emissions control system.
Risk
Battery cable might overheat and result in a fire.
Remedy
Replace battery cable and other appropriate parts.

Recall number 90V002000 · Recall details

Electrical system: 12v/24v/48v battery: cablesReported June 1, 1990 · 3,268 vehicles affected
What is wrong
Wireform that secures rubber grommets, which serve as a routing guide for the positive battery cable, may not meet specifications.
Risk
Wireforms could chafe the positive battery cable andcause a short circuit to the motorcycle chassis during operation.
Remedy
Replace positive battery cable wireform with wireform that that meets specifications.

Recall number 90V102000 · Recall details

Questions about the Harley-Davidson XL recalls

How do I check if my Harley-Davidson XL has an open recall?

Enter your VIN in the VIN decoder on this page to see the recalls for your exact model and year, then confirm with any dealer of the brand or the manufacturer, who can tell you whether the repair was already done on your car.

Do I have to pay for a recall repair?

No. Safety recall repairs are free at any authorized dealer of the brand, even if the car is out of warranty or you are not the first owner.

How many recalls does the Harley-Davidson XL have?

4, covering fuel system, gasoline and electrical system.

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