Hyundai Santa Fe Sport oil consumption problems

Filed Oct 27, 2026 · Engine · PA

This vehicle has been suffering from substantial engine oil consumption, burning oil at an alarming and unsafe rate. I have repeatedly brought the vehicle to Washington Hyundai to address this under the engine class-action lawsuit terms, but the dealership continues to run repetitive tests without a resolution. This is a critical safety issue. Excessive oil consumption poses a severe risk of sudden, catastrophic engine seizure or stalling while operating at high speeds on the highway.

Filed Oct 9, 2026 · Engine · CA

My 2018 Hyundai Santa Fe is burning oil and I run the risk of engine failure. I have to check my oil level daily. The mechanic who performed my last oil change said he is seeing this frequently with this age Hyundai Santa Fe. He said Hyundai should be willing to replace my engine but of course they won't. I fear that I am going to be on the freeway and have sudden engine failure creating a risk for me and drivers around me.

Filed Oct 5, 2026 · Engine · WA

While driving over the pass the car suddenly lost power and was running very rough. Luckily there was an exit close by that we took and the engine died on the exit. We were able to get it started and get to a parking lot where it died and would not start again. While trying to start it in the parking lot the check engine light came on. So, after a $375 tow to the nearest town the mechanic discovered a damaged spark plug and the compression test showed 0 psi. The scope showed a hole in the piston. The car also leaks and burns oil. The mechanic recommended scrapping the vehicle since it would not be cost effective to repair it. The mechanic said ours is the 6th Santa Fe in their shop with a blown engine in the past month. It has not been inspected by anyone else.

Filed Sep 15, 2026 · Engine · NE

My 2018 Hyundai Santa Fe Sport (2.4L Theta II GDI, VIN [XXX], approx. 110,000 miles) has suffered a chain of engine and emissions-system failures that create a loss-of-power safety hazard. At about 80,000 miles, Hyundai replaced the original engine under warranty for excessive oil consumption, a defect Hyundai has acknowledged across the Theta II engine family. After only about 20,000 miles on that replacement engine, the catalytic converter failed and set a P0420 code. The vehicle now bogs down, hesitates, and loses power under acceleration. This is dangerous when merging or accelerating into traffic, where a sudden loss of power raises the risk of a collision. A restricted or failing catalytic converter causes exhaust backpressure and abrupt power loss, and the underlying oil consumption also risks low-oil engine damage and stalling. A catalytic converter should last far longer. This premature failure is consistent with the well-documented Theta II pattern in which engine oil consumption contaminates and destroys the converter substrate. It indicates the replacement engine Hyundai installed is itself consuming oil and damaging downstream exhaust and emissions components. I reported this to the dealer and to Hyundai. Hyundai declined to cover the catalytic converter, treating it as unrelated, even though its own warranty engine replacement is the direct cause. I am filing so this safety-related failure is documented. No crash, fire, or injury has occurred. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Sep 11, 2026 · Engine, Transmission · NC

My 2017 Hyundai Santa Fe Sport exhibits a documented mechanical failure under active code P0420 (Catalytic Converter Efficiency Below Threshold). This failure is the direct proximate consequence of a severe, long term manufacturing defect in the Theta II engine block, which has caused excessive oil consumption. Following the official 1,000 - mile diagnostic driving protocol completed on XXX, Keffer Hyundai (a Hyundai dealer located in [XXX]) service department officially confirmed the active code P0420 catalytic converter failure. They issued a formal written recommendation to replace the entire engine assembly but generated an out-of-pocket consumer estimate of $10,035. This case falls under the the terms of the Theta II Class Action Settlement which requires Hyundai to cover the defective engine block under the Lifetime Warranty Extension, along with any subsequent component damage (the Catalytic Converter) destroyed as a direct result of the engine's oil burning defect under the Lifetime Warranty Extension. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Aug 2, 2026 · Acceleration, Fuel system · GA

On February 24, 2026, I had the 9C2 software update. My vehicle was being checked for oil consumption. Since then I have had issues with it hard shifting when first starting to drive and sometimes after I've been driving a while. This has continued miles down the road, sometimes over thirty minutes after driving. It also just feels continuously like it is not driving smooth. This only started after the update. I contacted HMA. The first person on my case (Gurvinder) told me I needed to return my car, not to drive it. I had bronchitis, so I did not immediately do that. The next person "Rainey" told me it is a KNOWN issue and they are telling people to warm their cars up for around 3 minutes, and it will be fine. I'd done that, and even driven longer than that. I told him that. I took my mother-in-law home from church miles from there after collecting her at the church door, etc... Getting to the hill at to her home, I didn't think it was going to get up it. Often I don't think I'm going to get out of my driveway, a dangerous driveway in a curve. He wanted Krause Hyundai to contact HMA Engineer. When I was at Krause, they didn't know how to get ahold of HMA Engineer. Dalton also said they can't back the update out. I'm on my third HMA Case Manager. She keeps changing what I've told her is wrong in the emails, I don't think she knows anything about cars. She won't listen when I say I spoke to Dalton at Krause; she keeps speaking to John. [XXX] said they can do diagnostic, but it will cost me. I refuse to pay as [XXX] and Gurvinder had months before wanted me to take it back to get fixed, and Rainey wanted Krause to contact the engineer. It is a known issue with a letter written by Hyundai. Getting a diagnostic code reading performed is not going to help. I'm afraid my vehicle will lose power on the road and I will be struck. I tried uploading both pdf and jpg, but it wouldn't let me. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Jul 17, 2026 · Engine · TN

The Hyundai Theta engine is a bad design that has many recalls, a history of oil consumptions, and breakdowns that leave consumers in danger, on the roadside, and out of money. This engine has a design that causes worn engine components and high oil consumption causing reduced engine power, ruined spark plugs, and engine damage with no recourse as a owner. Recently, my family member had a hesitation that causes the car to run rough and display a check engine light. She was in traffic and the vehicle was stopping. Had this been on the interstate it could have been deadly. This IS NOT UNCOMMON for these vehicles. A quick Google search is nationwide proof of an issue with these vehicles and engines that the government needs to hold Hyundai accountable. This particular vehicle has been assessed by a Hyundai and confirmed it is consuming oil at a higher rate than normal, as many other owners have documented. With this most recent issue of stalling out, the mechanic indicated that excessive oil consumption entering the spark plug port has fouled the spark plugs as the design of the engine is flawed. The oil consumption was discovered at approximately 99,000 miles and several steps were completed to "fix" and confirm the issue. There is no "real fix" to the issue due to the inherent design of the motor. Again, this is not a new issue with these cars and there should be recourse that holds Hyundai accountable for bad and dangerous engines. The check engine light did come on as the vehicle began to stall and run rough in traffic.

Filed Jul 17, 2026 · Engine · TX

The engine on this vehicle suffers from a severe oil consumption defect that was first officially reported to the authorized dealership on February 3, 2025 at approximately 90,000 miles while under the factory powertrain warranty. The vehicle completely empties its engine oil supply in under 1,000 miles of normal driving. Running entirely out of oil within such a short interval poses an imminent, extreme risk of sudden engine seizure, catastrophic mechanical failure, and sudden stalling at highway speeds. The manufacturer and dealership have physically documented this rapid depletion of oil over a 17-month period but are refusing to replace the defective components, instead attempting to force this unsafe vehicle back onto public roads for repetitive driving tests.

Filed Jul 13, 2026 · Engine · TX

Vehicle is a 2013 Hyundai Santa Fe Sport with the 2.4L Theta II GDI engine. A Hyundai dealer documented excessive oil consumption in December 2025 (3 quarts consumed over 1,703 miles during a dealer-administered oil consumption test; repair orders on file and available for inspection). On April 19, 2026, at 160,913 miles, following a highway drive, the engine developed a pronounced knock and vibration at low RPM and began stalling within seconds of idling in Park, with check engine and charging warning lamps illuminated. An engine that stalls at idle presents a safety hazard in traffic due to loss of power braking and steering assist. The vehicle was removed from service the same day, has not been driven since, and remains available for inspection. Knock Sensor Detection System software (Campaign 953) was installed and did not prevent the failure. Manufacturer has been notified in writing and consumer affairs cases are on file.

Filed Jul 5, 2026 · Engine · MN

The car has 90,000 miles on it and uses excessive oil, not leaking. It uses at least one quart per 1000 miles.