2017 Hyundai Santa Fe Sport: excessive oil consumption

Filed Sep 11, 2026 · Engine, Transmission · NC

My 2017 Hyundai Santa Fe Sport exhibits a documented mechanical failure under active code P0420 (Catalytic Converter Efficiency Below Threshold). This failure is the direct proximate consequence of a severe, long term manufacturing defect in the Theta II engine block, which has caused excessive oil consumption. Following the official 1,000 - mile diagnostic driving protocol completed on XXX, Keffer Hyundai (a Hyundai dealer located in [XXX]) service department officially confirmed the active code P0420 catalytic converter failure. They issued a formal written recommendation to replace the entire engine assembly but generated an out-of-pocket consumer estimate of $10,035. This case falls under the the terms of the Theta II Class Action Settlement which requires Hyundai to cover the defective engine block under the Lifetime Warranty Extension, along with any subsequent component damage (the Catalytic Converter) destroyed as a direct result of the engine's oil burning defect under the Lifetime Warranty Extension. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Aug 2, 2026 · Acceleration, Fuel system · GA

On February 24, 2026, I had the 9C2 software update. My vehicle was being checked for oil consumption. Since then I have had issues with it hard shifting when first starting to drive and sometimes after I've been driving a while. This has continued miles down the road, sometimes over thirty minutes after driving. It also just feels continuously like it is not driving smooth. This only started after the update. I contacted HMA. The first person on my case (Gurvinder) told me I needed to return my car, not to drive it. I had bronchitis, so I did not immediately do that. The next person "Rainey" told me it is a KNOWN issue and they are telling people to warm their cars up for around 3 minutes, and it will be fine. I'd done that, and even driven longer than that. I told him that. I took my mother-in-law home from church miles from there after collecting her at the church door, etc... Getting to the hill at to her home, I didn't think it was going to get up it. Often I don't think I'm going to get out of my driveway, a dangerous driveway in a curve. He wanted Krause Hyundai to contact HMA Engineer. When I was at Krause, they didn't know how to get ahold of HMA Engineer. Dalton also said they can't back the update out. I'm on my third HMA Case Manager. She keeps changing what I've told her is wrong in the emails, I don't think she knows anything about cars. She won't listen when I say I spoke to Dalton at Krause; she keeps speaking to John. [XXX] said they can do diagnostic, but it will cost me. I refuse to pay as [XXX] and Gurvinder had months before wanted me to take it back to get fixed, and Rainey wanted Krause to contact the engineer. It is a known issue with a letter written by Hyundai. Getting a diagnostic code reading performed is not going to help. I'm afraid my vehicle will lose power on the road and I will be struck. I tried uploading both pdf and jpg, but it wouldn't let me. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed May 10, 2026 · Electrical, Engine · AS

THIS IS AN UPDATE TO EXISTING the federal safety agency ODI COMPLAINT #11735718 2017 Hyundai Santa Fe Sport, TXXI Theta II engine defect. UPDATE: On May 7, 2026, Hyundai Case Manager acknowledged in writing "Your case is important to us" and "2.4L THETA concerns" for Case #42623761. This is written admission the vehicle has the TXXI defect covered by warranty extension to 120,000 miles. I gave Hyundai 48 hours to provide written authorization for oil consumption test per their TSB 22-EM-003H. After 3 days they are silent. They refuse email communication despite documented language barrier. Current Vehicle Status: - Active DTC P0010 causing loss of power and stalling risk - Oil Consumption: 1 liter per 600km, which is 3x Hyundai failure threshold in TSB 22-EM-003H - 95,772 miles, under TXXI 120,000 mile warranty limit - U.S. Spec vehicle covered by TXXI Warranty Extension Hyundai is violating Magnuson-Moss Warranty Act by refusing to honor written warranty for known safety defect. The P0010 defect causes sudden loss of power while driving. Requesting immediate the federal safety agency intervention to compel Hyundai to perform warranty repair.

Filed May 5, 2026 · Engine, Transmission · NY

COMPONENT FAILED: Theta II 2.4L GDI engine connecting rod bearings. Vehicle has 95,000 miles. Engine available for inspection in [XXX] . SAFETY RISK: Engine knock + limp mode at 1500 RPM caused sudden loss of power on highway. Oil consumption 1L/700km risks catastrophic engine seizure while driving. CONFIRMED BY DEALER: Independent service center confirmed DTC P0010 from metal debris. Hyundai Motor America Case #42623761 confirmed recall coverage but refuses remedy. INSPECTION: Manufacturer aware via Case #42623761. Local Hyundai dealers non-responsive. No police/insurance inspection. WARNING SYMPTOMS: Engine knock started at ~94,000 miles. Check Engine Light with DTC P0010. Progressive oil consumption. Limp mode activated at 95,000 miles. HYUNDAI VIOLATION: Hyundai confirmed via email they refuse to honor Safety Recall 162 / Service Campaign 966 Lifetime Warranty for VIN [XXX] despite all symptoms matching recall description. Request the federal safety agency compel Hyundai to authorize Bearing Clearance Test and engine replacement. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Apr 28, 2026 · Engine · MD

Hair line creak in oil pan. Creak has caused excessive oil consumption and leaks on pavement. Issue was confirmed by Antwerpen Hyundai and oil pan was replaced on 4/28/2026 at a cost of $520.00. As above reported to dealer. Problem started, 1st. noticed about 9 to 12 months.

Filed Jan 20, 2026 · Engine · GA

We have a 2017 Hyundai Santa Fe with 130k miles on it. It has the 2.4 engine with known manufacturing defects. We are the 2nd owner and timely & proper maintenance was completed on it since it was new. My [XXX] driver was operating the vehicle on Interstate 75 in Middle Georgia when the vehicle started running very rough, slowed down dramatically and the check engine light started blinking. She was blessed that a large truck didn’t run her over as she tried to move to the side of the roadway. We called a tow truck to take it to the nearest Hyundai dealership- ALM Hyundai of Warner Robins, GA. They inspected the vehicle and stated that the engine had messed up and they wouldn’t replace it since the vehicle had 130k miles and outside their window for 120k mile replacement. We purchased the vehicle from the original owner in 2022. We verified that it had timely and proper maintenance on it. We were also aware of a potential engine issue but verified with a Hyundai service advisor at Five Star Hyundai in Macon, Ga that the vehicle would be eligible for engine replacement if it messed up due to a manufacturing defect as long as proper maintenance was completed. We noticed that the vehicle was significantly burning oil at around 110k miles and regularly had to put oil in it to make sure it would not run dry. We did have the safety recall performed on it for the engine knock issue that Hyundai mandated. These vehicles are a major safety hazard on the roadway and these effected engines should be replaced by the manufacturer. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Jan 16, 2026 · Engine · KS

My vehicle was serviced for an oil change at my dealership today. The mechanics are concerned about too much oil consumption in between oil changes. They have no evidence of a leak. Prior to getting my oil changed, a red oil light appeared when I brake. The dealership had mentioned of related recalls for this problem for this vehicle model.

Filed Jan 5, 2026 · Engine, Fuel system · NC

Component: Engine (Theta II 2.4L GDI) / connecting rod bearing-related failure risk with abnormal internal oil loss. The vehicle is available for inspection upon request (engine, oil level condition, diagnostic history, and dealer records). Safety risk: While driving on the highway (approx. 70 mph), the vehicle displayed a low oil warning, and I experienced concern for potential engine seizure/stalling and sudden loss of power, which could cause a crash. I reduced speed and sought service. This condition presents an ongoing safety risk because sudden engine failure can occur without adequate warning. Dealer confirmation: The problem was confirmed by a Hyundai dealer. After a routine oil change, the low oil warning appeared within ~1,700 miles. A Hyundai service center inspected the vehicle and documented the engine was approximately 3 quarts low with no external leaks, indicating internal loss/engine deterioration rather than a leak. Hyundai then required additional steps (combustion chamber cleaning and monitored mileage), and the abnormal internal oil loss condition persisted. Manufacturer inspection: The vehicle has been inspected by Hyundai dealerships, and Hyundai performed campaign-related actions, including KSDS/ECM update (T3G) and later knock sensor replacement. No police or insurance inspection. No crash or injury occurred. Warning lamps/symptoms prior to failure: Prior symptoms included a Check Engine Lamp with DTC P1326 (KSDS-related) documented by Hyundai service in 2025, followed by continued abnormal internal engine condition. The low oil warning occurred while the vehicle was in motion (highway speed). The issue remains unresolved, and I do not feel the vehicle is safe to operate due to seizure/stall risk. Additional: I reported this as a safety defect because similar Theta II engine issues are widely reported and can result in stalling, seizure, or engine fire. Hyundai denied engine replacement assistance despite the documented condition.

Filed Dec 28, 2025 · Transmission · TN

I have maintained my car regularly. I use LOFSYNBLEND oil at 7500 mile intervals per car and oil manufacturer. At 70000 mile oil change the tech showed me that less than a quart of oil came out of the crankcase during the oil change. There were no visible leaks, no visible smoke coming out of the exhaust when I drove the car, and NO warning light. This was the first time that this issue was present to my knowledge. I am taking the vehicle to the dealer for an Official Oil Consumption Test.

Filed Nov 25, 2025 · Engine · CO

The engine of our 2017 Hyundai Santa Fe Sport has been significantly problematic since we first purchased the vehicle in 2017. These issues have been well documented by other Hyundai owners and have resulted in class action lawsuits. After purchasing our vehicle new from dealer, it began experiencing difficulties, consuming large amounts of oil, spewing smoke from the tailpipe, leaving metal shavings in the engine oil, failing to start, and at times going into a protection mode to keep the engine from further damage and restrict speed above 15 miles per hour. The vehicle had to be towed multiple times at our own expense. Hyundai delayed replacement of the engine for months resulting in thousands of additional miles being put on the vehicle under unsafe operating conditions. Hyundai reluctantly replaced the engine in February of 2024. What appears to not be well-documented in the federal safety agency complaints are the impacts of these engine issues to other Hyundai components and parts. Hyundai replaced our original engine but did not replace the engine’s catalytic converter. 20 months later, the check engine light has illuminated again as a direct result of oil sludge and buildup from accelerated oil consumption. In November 2025, the dealership identified the fault code P0420 for catalyst efficiency system below threshold. We have experienced a loss of acceleration, increased fumes, and decreased fuel efficiency as a result of the catalytic converter failure, and believe the vehicle is no longer safe to drive at high speeds on freeways. The dealership has confirmed damage to the catalytic converter and has quoted a replacement fee that is $5000, almost $1000 higher than other dealerships in our area. We asked for the dealership to submit a request to HMA for goodwill assistance and were denied on November 24th. We strongly believe that Hyundai is responsible for both the damage to the catalytic converter as well as the safety concerns caused by this issue.

Filed Nov 19, 2025 · Engine · MO

We had the oil changed like always and shortly after I was checking the oil and it was not even on the dipstick so I added some and checked for leaks anywhere did not see any than we had problems with it barely accelerating so took it to dealership the performed the anti knock sensor upgrade for free and when I asked about the oil consumption they said that I needed to do a engine clean and all kinds of stuff came to like $400 so I had them do it because I can not have my wife stranded somewhere after all that they changed the oil again that was another $80 they said to bring it back at 1000 miles for them to check brought it back at 700 miles already used 1.5 qts they said engine is junk but cannot get anything done about because it had at the time 120000 miles

Filed Nov 11, 2025 · Engine · NC

The vehicle’s engine is experiencing excessive internal oil consumption that poses a serious safety risk while driving. After a routine oil change performed by an authorized Hyundai dealer, the engine oil warning light illuminated within about 1,700 miles. Upon inspection by another Hyundai service center, technicians confirmed that the engine was burning oil abnormally and was three quarts low, with no external leaks. This issue was documented in the dealer’s repair order, which states “vehicle is burning excessive oil.” The problem has been reproduced and confirmed by a Hyundai dealer. The vehicle is equipped with the Theta II 2.4L GDI engine, which is already covered under Hyundai’s KSDS (Knock Sensor Detection System) extended engine warranty due to known internal mechanical defects such as bearing wear and oil consumption. Despite this, the manufacturer has declined to replace the engine. The excessive oil burning occurs rapidly and triggers the low-oil warning light while the vehicle is in motion, creating a risk of engine seizure and sudden loss of power that could lead to a crash. The defect remains unresolved. Warning lights for low oil level appeared multiple times beginning in 2025, shortly after the KSDS update and knock-sensor replacement.