2017 Hyundai Santa Fe Sport: engine failure

Filed Oct 15, 2026 · Engine · IN

Started car to reverse out of parking space and it started jerking as I accelerated. Drove jerkily the few blocks I had to go to make it home. Did not drive again but upon starting it the check engine light came on. Contacted Hyundai customer care who told me my car was covered under two extended warranties for a well documented engine failure on this exact vehicle - Hyundai Santa Fe Sport 2017. I’ve been researching and Hyundai knows about this problem and it had been through the courts after group legal action was taken. Hyundai refuses to pay for the car they know is a failure to be diagnosed. I cannot afford to have the car diagnosed especially not for a problem that Hyundai and half the world know (and have documented) is Hyundai’s fault. Vehicle can not be driven.

Filed Oct 12, 2026 · Electrical, Engine · FL

I was driving my car and it showed no signs of any issue but the engine light came on and started blinking so I pulled over and got it towed to a mechanic. He told me that I would need a new engine that would cost me $8000. I looked into it and found that there was a defect with my vehicles engine and that if I took it to a dealership, I could possibly get it covered 100% so I did that and then they covered it and when I got the vehicle back, it had an issue every time I drove it where it was kind of speeding up and jerking when I drove it, I took it back after I told them what happened and then they told me that my catalytic converter was bad and needed to be replaced. I ended up paying $1500 to get that replaced and when I got the car back again it’s still jerking and doing the same exact thing even worse. I contacted them. They told me to bring it back which I did and they told me that it needed a software update that was not available so that I would just have to be patient. They told me that anytime I wanted to drive it I had to let it warm up for 5 to 10 minutes and that it wouldn’t do that. I’ve had my vehicle back for over two weeks and it doesn’t matter if I warm it up or not it’s still doing the same thing. I do not feel safe driving this vehicle and I have not been giving any resolution by either the dealership or by the consumer affairs case manager that I have been working with on this. This has been an ongoing issue for three months now. It’s costed me hundreds of dollars in Ubers because I don’t feel it’s safe to drive.

Filed Jun 22, 2026 · SC

What component or system failed or malfunctioned, and is it available for inspection upon request? Multiple systems have failed sequentially — engine (replaced at ~84,000 miles), catalytic converter (replaced post engine replacement), and transmission (currently stalling, pending replacement authorization from Hyundai Corporate). The vehicle is available for inspection upon request. How was your safety or the safety of others put at risk? The vehicle stalls during the first few miles of every drive before stabilizing. This creates an immediate risk of accident on public roads, particularly at intersections, highway on-ramps, and in traffic. Despite this known safety hazard, the dealership returned the vehicle to me unrepaired on June 22, 2026, and deemed it safe to drive. Has the problem been reproduced or confirmed by a dealer or independent service center? Yes. Fort Mill Hyundai (805 Gold Hill Road, Fort Mill, SC 29708) has confirmed they can physically feel the stalling issue but stated they do not have sufficient data to submit to Hyundai Corporate for transmission replacement authorization. An independent mechanic also previously confirmed the engine issue that the dealership initially dismissed. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? Yes. Fort Mill Hyundai, an authorized Hyundai dealership, has inspected the vehicle multiple times over several years. The dealership is actively coordinating with Hyundai Motor America Corporate regarding the transmission replacement. Invoice reference: [XXX], dated June 22, 2026. Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? Yes. Check engine and brake warning lights first appeared at approximately 64,000 miles. These lights recurred repeatedly every ~1,000 miles despite multiple dealership visits. Subsequent symptoms included engine hesitation and loss of power, fol INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INF

Filed May 28, 2026 · Engine · NJ

Hello, I was driving home from work with my six-month old in the car and the engine stalled while on the Belleville Turnpike. It seized and I was almost rear-ended by a tractor trailer hauling lumber to the lumber yard just a few streets away. I couldn't move the car and was afraid of how to even attempt to secure my car as my daughter was strapped in her car seat. An extremely nice man pulled over and began to flag vehicle to go around me. By this time, I had only my hazard lights on. I was frightened beyond belief having gone through that experience. The car was towed to the dealership who confirmed it was catastrophic engine failure(misfire of a cylinder). They stated initially with my 3rd party warrant that it would be covered and in their words " it was a good thing I had a warranty". Fast forward to two weeks after I check to see what is going on. Things have changed. Now, because I am missing one oil change receipt, they need to be paid $1400, to further corroborate the cause of the engine failure. I haven't paid and honestly don't plan on paying them anything. To date, I have spent over $2,000 on car rental fees since my car is now sitting at the Global Hyundai Dealership.

Filed May 5, 2026 · Engine, Transmission · NY

COMPONENT FAILED: Theta II 2.4L GDI engine connecting rod bearings. Vehicle has 95,000 miles. Engine available for inspection in [XXX] . SAFETY RISK: Engine knock + limp mode at 1500 RPM caused sudden loss of power on highway. Oil consumption 1L/700km risks catastrophic engine seizure while driving. CONFIRMED BY DEALER: Independent service center confirmed DTC P0010 from metal debris. Hyundai Motor America Case #42623761 confirmed recall coverage but refuses remedy. INSPECTION: Manufacturer aware via Case #42623761. Local Hyundai dealers non-responsive. No police/insurance inspection. WARNING SYMPTOMS: Engine knock started at ~94,000 miles. Check Engine Light with DTC P0010. Progressive oil consumption. Limp mode activated at 95,000 miles. HYUNDAI VIOLATION: Hyundai confirmed via email they refuse to honor Safety Recall 162 / Service Campaign 966 Lifetime Warranty for VIN [XXX] despite all symptoms matching recall description. Request the federal safety agency compel Hyundai to authorize Bearing Clearance Test and engine replacement. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Jan 20, 2026 · Engine · GA

We have a 2017 Hyundai Santa Fe with 130k miles on it. It has the 2.4 engine with known manufacturing defects. We are the 2nd owner and timely & proper maintenance was completed on it since it was new. My [XXX] driver was operating the vehicle on Interstate 75 in Middle Georgia when the vehicle started running very rough, slowed down dramatically and the check engine light started blinking. She was blessed that a large truck didn’t run her over as she tried to move to the side of the roadway. We called a tow truck to take it to the nearest Hyundai dealership- ALM Hyundai of Warner Robins, GA. They inspected the vehicle and stated that the engine had messed up and they wouldn’t replace it since the vehicle had 130k miles and outside their window for 120k mile replacement. We purchased the vehicle from the original owner in 2022. We verified that it had timely and proper maintenance on it. We were also aware of a potential engine issue but verified with a Hyundai service advisor at Five Star Hyundai in Macon, Ga that the vehicle would be eligible for engine replacement if it messed up due to a manufacturing defect as long as proper maintenance was completed. We noticed that the vehicle was significantly burning oil at around 110k miles and regularly had to put oil in it to make sure it would not run dry. We did have the safety recall performed on it for the engine knock issue that Hyundai mandated. These vehicles are a major safety hazard on the roadway and these effected engines should be replaced by the manufacturer. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Jan 5, 2026 · Engine, Fuel system · NC

Component: Engine (Theta II 2.4L GDI) / connecting rod bearing-related failure risk with abnormal internal oil loss. The vehicle is available for inspection upon request (engine, oil level condition, diagnostic history, and dealer records). Safety risk: While driving on the highway (approx. 70 mph), the vehicle displayed a low oil warning, and I experienced concern for potential engine seizure/stalling and sudden loss of power, which could cause a crash. I reduced speed and sought service. This condition presents an ongoing safety risk because sudden engine failure can occur without adequate warning. Dealer confirmation: The problem was confirmed by a Hyundai dealer. After a routine oil change, the low oil warning appeared within ~1,700 miles. A Hyundai service center inspected the vehicle and documented the engine was approximately 3 quarts low with no external leaks, indicating internal loss/engine deterioration rather than a leak. Hyundai then required additional steps (combustion chamber cleaning and monitored mileage), and the abnormal internal oil loss condition persisted. Manufacturer inspection: The vehicle has been inspected by Hyundai dealerships, and Hyundai performed campaign-related actions, including KSDS/ECM update (T3G) and later knock sensor replacement. No police or insurance inspection. No crash or injury occurred. Warning lamps/symptoms prior to failure: Prior symptoms included a Check Engine Lamp with DTC P1326 (KSDS-related) documented by Hyundai service in 2025, followed by continued abnormal internal engine condition. The low oil warning occurred while the vehicle was in motion (highway speed). The issue remains unresolved, and I do not feel the vehicle is safe to operate due to seizure/stall risk. Additional: I reported this as a safety defect because similar Theta II engine issues are widely reported and can result in stalling, seizure, or engine fire. Hyundai denied engine replacement assistance despite the documented condition.

Filed Dec 4, 2025 · Engine · NY

Vehicle: 2017 Hyundai Santa Fe Mileage at Failure: ~129,000 miles Issue Type: Engine Failure / Valve / PCV-Related Defect Manufacturer & Dealer Both Denied Repair My 2017 Hyundai Santa Fe suffered a sudden engine failure at around 129,000 miles. The Hyundai dealer verbally told me the failure was caused by a faulty PCV valve, which is a known issue in Hyundai engines and can lead to severe oil loss, crankcase pressure problems, and ultimately engine failure. However, the printed diagnostic paperwork they provided listed a different reason for the failure, and the descriptions do not match what I was told verbally. This inconsistency makes me believe the cause is related to a known Hyundai engine defect that the manufacturer is not acknowledging. I contacted Hyundai Motor America directly, provided documentation, and requested warranty or goodwill repair assistance. They denied the claim even though the failure was due to a defective engine component and not misuse. This engine failure created a dangerous situation and appears to be consistent with Hyundai’s history of valve, oil system, and internal component defects. Given the mismatch between the verbal explanation and the written diagnosis, I am concerned the dealer and manufacturer are avoiding responsibility for a known defect. I am requesting that the federal safety agency investigate Hyundai for potential PCV-valve-related engine failures and inconsistent denial practices.

Filed Nov 25, 2025 · Engine · CO

The engine of our 2017 Hyundai Santa Fe Sport has been significantly problematic since we first purchased the vehicle in 2017. These issues have been well documented by other Hyundai owners and have resulted in class action lawsuits. After purchasing our vehicle new from dealer, it began experiencing difficulties, consuming large amounts of oil, spewing smoke from the tailpipe, leaving metal shavings in the engine oil, failing to start, and at times going into a protection mode to keep the engine from further damage and restrict speed above 15 miles per hour. The vehicle had to be towed multiple times at our own expense. Hyundai delayed replacement of the engine for months resulting in thousands of additional miles being put on the vehicle under unsafe operating conditions. Hyundai reluctantly replaced the engine in February of 2024. What appears to not be well-documented in the federal safety agency complaints are the impacts of these engine issues to other Hyundai components and parts. Hyundai replaced our original engine but did not replace the engine’s catalytic converter. 20 months later, the check engine light has illuminated again as a direct result of oil sludge and buildup from accelerated oil consumption. In November 2025, the dealership identified the fault code P0420 for catalyst efficiency system below threshold. We have experienced a loss of acceleration, increased fumes, and decreased fuel efficiency as a result of the catalytic converter failure, and believe the vehicle is no longer safe to drive at high speeds on freeways. The dealership has confirmed damage to the catalytic converter and has quoted a replacement fee that is $5000, almost $1000 higher than other dealerships in our area. We asked for the dealership to submit a request to HMA for goodwill assistance and were denied on November 24th. We strongly believe that Hyundai is responsible for both the damage to the catalytic converter as well as the safety concerns caused by this issue.

Filed Nov 24, 2025 · Engine · 114,000 miles · MS

The contact's mother owns a 2017 Hyundai Santa Fe Sport. The contact stated that while the owner was driving the vehicle at an undisclosed speed, the vehicle stalled. No warning lights were illuminated. The contact stated that the vehicle failed to restart. The vehicle was towed to the dealer, where it was diagnosed with loss of compression in the engine. The contact was informed that the engine needed to be replaced. The vehicle was not repaired. Additionally, the contact stated that the engine failure was a known failure. The manufacturer was made aware of the failure and a case was filed. The failure mileage was approximately 114,000.

Filed Nov 11, 2025 · Engine · NC

The vehicle’s engine is experiencing excessive internal oil consumption that poses a serious safety risk while driving. After a routine oil change performed by an authorized Hyundai dealer, the engine oil warning light illuminated within about 1,700 miles. Upon inspection by another Hyundai service center, technicians confirmed that the engine was burning oil abnormally and was three quarts low, with no external leaks. This issue was documented in the dealer’s repair order, which states “vehicle is burning excessive oil.” The problem has been reproduced and confirmed by a Hyundai dealer. The vehicle is equipped with the Theta II 2.4L GDI engine, which is already covered under Hyundai’s KSDS (Knock Sensor Detection System) extended engine warranty due to known internal mechanical defects such as bearing wear and oil consumption. Despite this, the manufacturer has declined to replace the engine. The excessive oil burning occurs rapidly and triggers the low-oil warning light while the vehicle is in motion, creating a risk of engine seizure and sudden loss of power that could lead to a crash. The defect remains unresolved. Warning lights for low oil level appeared multiple times beginning in 2025, shortly after the KSDS update and knock-sensor replacement.

Filed Oct 22, 2025 · Engine · IA

Engine is experiencing excessive oil consumption. Engine in question is a Theta II 2.4 GDI. Losing a qt every 400-500 miles. The car has less than 75,000 miles on it. The vehicle has been religiously maintained, oil changes every 5,000 miles or less. However because we are the second owners, even though it was purchased in 2020 when it had less than 30,000 miles, the warranty does not apply. The engine type has several manufacturer defects. Hyundai is using the technicality of a non-transferable warranty to get out of the fact that they knowingly put a defective engine in vehicles. By the time the oil consumption issue is apparent, it is too late, and you need a full unit replacement. I was quoted $9,000 - $10,500 by two Hyundai dealerships to replace the engine. I've spoken to non-Hyundai shops and the only way to truly correct the issue is to replace the engine with a remanned engine since the actual engines are manufactured poorly from go, so even a new one could be defective. There are million of these engines across several KIA and Hyundai vehicles. They cause undue burden to consumers. Hyundai and Kia do not stand by their product and consumers are being hurt. Instead of having an asset I thought was worth $10,000 an I could drive for several years and tens of thousands, if not one hundred thousand plus, more miles, I have a vehicle that is a ticking time bomb that would cost as much to fully fix the problem as it is worth. A simple google for Kia Optima, Kia Sorento, Kia Sportage, Hyundai Sante Fe, Hyundai Sante Fe Sport, Hyundai Sonata or Hyundai Tucson + Theta II 2.4 GDI will yield more than enough results to show how prevalent the engine failure + oil consumption issue is. If left unfixed the engine will consume too much oil and seize, or lead to other problems with vehicle rendering unsafe to drive.