Hyundai Santa Fe tire blowout problems

Filed Oct 9, 2026 · Wheels · FL

We bought 2024 Hyundai Sante Fe with 5,000 miles on it in 2025 . The car's factory tires are Pirelli Scorpion 245/45 r21. After about 7,000 miles of driving it an air bubble appeared on the side wall of my back tire. Since the car was bought with 5,000 on it the dealer said it didn't fall under factory warranty and we would have to pay for a new one which costs around $500 per tire. We did replace it of course but with a different brand as not to risk a repeat of the defect from Pirelli. Currently another air bubble on the side wall of my front tire has shown up. This now makes 2 of the factory Pirelli 245/45/R21 tires that came on my car defective. I am afraid to keep these tires on my car so I am now having to buy and replace the remaining 3 tires to avoid a possible blowout and accident while I am driving. The total tire replacement is going to cost us nearly $2000 dollars.

Filed Sep 14, 2026 · Tires · GA

Pirelli Scorpion 255/45 R20 I am filing this complaint regarding a serious and unacceptable defect with my Pirelli tires. To date, two of the four tires have proven to be defective. In both instances, the defect was not readily apparent while the tires were mounted on the vehicle. The problem was discovered only when a qualified tire technician attempted to remove the tires from their rims. In both cases, the tire structure collapsed during removal. This is extremely concerning. A tire should not collapse or fail structurally simply because a trained tire technician is removing it from the wheel. The fact that this has now occurred with two out of four tires strongly suggests that this is not an isolated incident. I have also researched complaints filed with the federal safety agency and have found numerous complaints involving Pirelli tires and sidewall failures, including sidewall bulges, blowouts, tread separation, and other structural failures. My research indicates that there are at least 15 complaints specifically involving the sidewall giving way. the federal safety agency states that consumer complaints are used to identify potential safety-defect trends. There are also recent the federal safety agency complaints involving Pirelli tires reporting sidewall bulges and failures, including complaints involving relatively new tires. Given that 50% of my four tires have now exhibited a serious structural failure, I am extremely concerned about the safety and reliability of the remaining two tires. I do not believe I should be expected to continue using tires that may contain the same defect. I am requesting that Pirelli: Immediately investigate all four tires, including the two that have already failed. Provide a written explanation as to why these tires collapsed during professional removal from the rims. Determine whether this represents a manufacturing or structural defect. Replace all four tires at no cost to me, rather than requiring me to wait for additional

Filed Sep 6, 2026 · Tires · NJ

Size 245 / 45 R 21 It's already my second tire thta gets a bubble on the side wall without any know crash One tire blew mid driving for no apparent reason on less than 10K miles I recommend you recall all those tires they are dangerous

Filed Aug 18, 2026 · Tires · AZ

FORMAL SAFETY COMPLAINT – REPEATED SIDEWALL BUBBLES IN PIRELLI SCORPION MS TIRES Vehicle: 2026 Hyundai Santa Fe Calligraphy Tires: Pirelli Scorpion MS Size: 255/45 R20 I am submitting this complaint because I am extremely concerned about a recurring and potentially dangerous tire problem involving my nearly new 2026 Hyundai Santa Fe Calligraphy. The vehicle is equipped with Pirelli Scorpion MS 255/45 R20 tires. Within only four months of ownership, the first tire developed a significant sidewall bubble on the right rear tire. The vehicle had approximately 816 miles at that time. What is particularly troubling is what the dealer told me when addressing that first tire: the first replacement tire they received also had a sidewall bubble, and the dealer had to obtain another tire. In other words, a replacement tire supplied for my vehicle reportedly arrived with the same type of defect before it could even be installed. At approximately 10 months and 7,425 miles, another tire — the left rear tire — developed a sidewall bubble the same as the prior tire In total, two tires have developed sidewall bubbles during the first ten months of ownership of this car plus the ‘replacement’ tire. There have been no known impacts, pothole strikes, collisions, or other events that would explain these repeated sidewall failures. There have been no blowouts, and fortunately no one has been injured and the vehicle has sustained no damage. However, I consider myself fortunate that these problems have been discovered before a catastrophic failure occurred. The most recent tire was replaced by Oxendale Hyundai in Flagstaff. The dealer submitted the tire to Pirelli for warranty consideration and mentioned the bubbles in the other tires. Pirelli’s response was simply: “REJECTED.” There was no explanation, no apparent investigation, no request for additional information, and no discussion of the fact that multiple tires on the same nearly new vehicle

Filed Jul 16, 2026 · Tires · PA

First tire blowout- 6/3/26- on Ohio turnpike tire just blew. No nails / no pothole/ no reason back passengers side Second tire blowout - 7/4/26 on laurel street Pittston ( paved road, hit small bump in road. Nothing unusual) tire just blew out. Front drivers side). No nails no reason) Third tire issue -7 /16/26 large bubble noticed on back drivers side . Going to try to drive it to get ANOTHER new tire. After investing this on the internet, this is a know problem with the pitelli scorpion tire on the calligraphy model. We were never notified . Recommendation in line is to Replace all 4 tires! We just patio 1300.00 for the other 2 new ones which are apparently not safe. We no have to get a tire We were lucky that the 2 blowouts did not cause us to get in an accident or cause injury to someone. It’s only a matter of time and hundai will have a major suit in their hands I am going to file a complaint with Hyundai and the attorney general and anyone else I can think of. People need to be warned and they need to pay for new tires tie me plus the ones I already replaced Ethan now need to get rid of. If you Google you will see this had been a known problem previously reported to Hyundai

Filed Jul 13, 2026 · Driver assistance, Wheels · FL

I am reporting severe safety risks and inspection fraud on my AWD 2020 Hyundai Santa Fe (VIN: [XXX]) caused by Universal Hyundai in Orlando. Inspection Fraud: The dealer falsified safety metrics, marking my brakes as a failing 4mm to push a $659.90 repair (RO# XXX), then passed those exact brakes at 5mm eleven days later (RO# XXX). Tire Malpractice: Mechanics over-inflated my tires to a dangerous 39 PSI and botched the alignment. This caused structural tire belt separation and severe sidewall bulges. The rear tire has suffered rapid, catastrophic deflation, dropping flat to 14.5 PSI and down to an empty 5.5 PSI. Crash & Drivetrain Risk: Operating an All-Wheel Drive (AWD) vehicle with a rapidly collapsing tire and asymmetric alignment forces the wheels to spin at mismatched speeds, creating severe friction that is destroying the internal powertrain transfer case and causing an immediate highway blowout crash risk. The service manager admitted "human error" and issued a full refund but banned my vehicle to avoid an audit. Hyundai Corporate has been notified under Case #XXX but has delayed resolution. Active consumer fraud file logged with the State of Florida under Case XXX. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Jun 7, 2026 · Tires · MI

Component: TIRES Tire Brand: Pirelli Model: Scorpion (255/45R20) Vehicle: 2025 Hyundai Santa Fe Calligraphy Complaint Description: I have experienced two separate failures of the right‑rear Pirelli Scorpion 20" tire on my 2025 Hyundai Santa Fe Calligraphy within a four‑week period. Both failures occurred during normal driving on paved roads with no significant impact event. The first failure was a loss of air due to a puncture in the sidewall area. I was able to use the on board sealant kit to sufficiently repair the tire and get it to Belle Tire. The tire was replaced as the damage was on the sidewall on May 5, 2026. On June 6, 2026 while driving on HWY 75 in Ohio, the replacement tire on the same right‑rear corner also failed, again losing air rapidly and causing us to pull over to the side of the highway. Both failures occurred at low mileage and under normal driving conditions with no impact. This pattern suggests a potential safety‑related defect involving the OEM Pirelli Scorpion 255/45R20 tires used on the Santa Fe Calligraphy. I have since learned that many other owners of 2024–2025 Hyundai Santa Fe models equipped with these same 20" Pirelli Scorpion tires are reporting sidewall punctures, bulges, and repeated failures, often on the passenger‑side tires. Repeated tire failures on the same wheel position pose a serious safety risk, including the possibility of sudden blowouts at highway speeds. I am reporting this so the federal safety agency can investigate whether these tires or their application on this vehicle are defective.

Filed May 30, 2026 · Tires · FL

New vehicle purchased February 2026 with OEM Pirelli tires. Had puncture in tire, but on repair, tire found to have inside sidewall bubble. No history of any impacts or hard strikes to tires. Discount Tire said probable tire defect, unsafe to drive even a few miles, so placed spare and we took car to dealer. No extended warranty but less than 2400 miles on gently used tire. Hyundai denied coverage under Pirelli warranty for nearly new tire, stating that it was due to some kind of undetermined impact to tire (all other tires thus far okay), and we paid for a new replacement tire. But given the lack of history, I noted that their are numerous online complaints regarding this same tire on larger vehicles, including 10 complaints filed already to the federal safety agency. I have filed an inquiry with Pirelli, but believe, given the numerous prior complaints and the EXTREME SAFETY RISK OF A BLOW OUT on a tire that appears to be defective. based on other reports and our experience, an investigation into this tire should be undertaken with possible recall and replacement of all of these tires with a safer model, at Pirelli's expense, should a defect indeed be found.

Filed Apr 22, 2026 · Electrical, Suspension · KY

The vehicle intermittently fails to reverse properly, hesitates, jerks, and at times locks despite no obstruction present. This occurs during normal use and creates a serious safety concern, particularly when backing out of parking spaces or into traffic. In addition, the vehicle exhibits ongoing electrical issues, including intermittent warning lights, rearview camera distortion or failure, inconsistent system operation, intermittent inability to unlock using the key fob or door handle, and the vehicle fan or air system continuing to run for extended periods after the vehicle has been turned off. These issues occur without consistent warning and have not been resolved despite multiple service visits. The vehicle is also subject to an active safety recall (the federal safety agency Recall 26V218000, Manufacturer Recall 298) involving the front seatbelt anchor. The recall remains unrepaired, with no remedy currently available. I have personally experienced the seatbelt becoming stuck and not releasing properly, which presents an additional safety risk. The vehicle also experienced a battery failure. I was initially informed that the battery could not be replaced without cost; however, it was later replaced. Despite repeated concerns, the hybrid battery system was not tested or evaluated, and this remains an unresolved issue affecting vehicle reliability and safety. Additionally, the vehicle has experienced tire tread separation and peeling requiring replacement. This is not consistent with normal wear and may indicate alignment, suspension, or other underlying vehicle-related defects. The vehicle has been inspected by the dealership multiple times; however, the issues were not reproduced and no corrective repairs were performed. These problems are intermittent and occur during regular day-to-day operation. Collectively, these unresolved issues present an ongoing safety risk to the driver and others.

Filed Mar 27, 2026 · Tires · IN

255/45R20 We had a front driver tire get a bubble on our way to Florida. Had it replaced in [XXX] . On our trip back we had a blowout to the passenger front on XX just outside of [XXX] , in a very vulnerable area on the left side of the road. Called Hyundai SOS and they had AAA come. Got my wife out through the drivers door and over the guardrail while we waited. Called [XXX] as the traffic was flying by and the car has very little room on the berm. The tire blowing had no warning. Got a new tire the next day in [XXX] . INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)