Hyundai Sonata Hybrid fire or smoke problems

Filed Sep 15, 2026 · Electrical · 98,000 miles · IN · fire · 1 injury

The contact's sister-in-law owned a 2015 Hyundai Sonata Hybrid. The contact stated that while the vehicle owner was driving 55 MPH, the owner noticed smoke coming from under the hood. The owner parked and exited the vehicle, and while attempting to inspect the vehicle, the owner noticed flames coming from underneath the hood, and the fire extended to the cabin of the vehicle. The Fire Department extinguished the fire and informed the owner that the fire had gone through the firewall and entered the interior of the vehicle. The front seats of the vehicle were completely burned. The vehicle was towed to a local tow yard and was deemed a total loss. The vehicle was under liability insurance. A Police report was filed. The contact sustained back pain from riding in the police officers vehicle. Additionally, the contact stated that the dealer had repaired the vehicle for ABS failure two weeks prior to the incident. The dealer was notified of the fire incident but informed the contact that an inspection could not reveal the cause of the fire. The manufacturer was contacted by phone, and a case was filed. The failure mileage was approximately 98,000.

Filed Sep 4, 2025 · Engine · 15,000 miles · AR · fire

The contact owned a 2012 Hyundai Sonata. The contact stated that while driving at 75 MPH on the highway, while depressing the accelerator pedal, the vehicle failed to accelerate. No warning lights illuminated. The contact veered over to the right side of the road, turned the vehicle off, and she noticed smoke coming from the engine. A bystander behind her noticed the flames coming up from the engine. The contact mentioned she exited the vehicle and called 911. No injuries were sustained. No medical attention was required. A police report was filed. The fire department extinguished the fire. The vehicle was destroyed. The vehicle was towed to Atow lot. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 160,000.

Filed Apr 29, 2025 · Engine · 130,000 miles · VA

The contact owns a 2011 Hyundai Sonata. The contact stated that while driving on the highway at 60 MPH, there was smoke coming from the rear of the vehicle. The contact immediately pulled over to inspect the vehicle. Upon checking under the hood, the contact noticed that the coolant level was low. The contact attempted to restart the vehicle; however, the vehicle failed to start. The vehicle was towed to a dealer, where it was diagnosed, and the contact was advised that the engine had overheated and needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was 130,000.

Filed Apr 10, 2025 · Brakes, Engine · 115,395 miles · NV · fire

The contact owns a 2015 Hyundai Sonata Hybrid. The contact stated that while driving 5 MPH and making a left turn, the vehicle made an abnormal knocking sound. The contact stated that upon pulling into an apartment complex parking lot, the contact noticed that there was smoke coming out from underneath the hood. There was no warning light illuminated. The contact immediately parked and exited the vehicle. The contact stated that upon opening the hood, the contact noticed a small fire and was able to extinguish the fire with a water bottle. The contact was able to push the vehicle into a parking space with the assistance of her son. There was no injury sustained. No police report was filed. The vehicle was towed to an independent mechanic, where it was diagnosed that a fluid leak from an unknown hose had caused the fire, and there was a hole in the engine block. The contact also stated that there was a puddle of fluid on the ground. The vehicle was not repaired. The contact became aware that the VIN was included in the federal safety agency Campaign Number: 23V651000(Service Brakes, Hydraulic), which the contact related to the failure. The dealer and the manufacturer were not notified of the failure. The failure mileage was approximately 115,395.

Filed Dec 5, 2024 · Engine, Fuel system · TX

My engine coolant level keeps going down but no leaks evident also heavy white smoke coming out from the exhaust. Finally engine overheated.

Filed Sep 17, 2024 · Electrical, Engine · OH

While on the highway vehicle started shaking violently, flashing engine light then service hybrid system along with every light on the dash! Car still running poorly, stiff steering very hard to slow down to get to safety! By the time I was able to pull over the engine was knocking and a burning smell was coming from the engine compartment. I popped the hood shut the car off , the exhaust manifold and converter(in one together) was so hot it was glowing! I’m thankful I was able to get to safety without it catching fire because it was on its way there! I called for a tow and sent it to the dealer where Hyundai is replacing the engine.

Filed Jul 29, 2024 · Electrical · 37,000 miles · TX

The contact owns a 2015 Hyundai Sonata Hybrid. The contact stated while driving at various speeds, a message advising to pull over and to park the vehicle was displayed. The vehicle was taken to the dealer for diagnostic testing several times. The dealer replaced the HECU and the battery inverter assembly; however, the failure persisted. Additionally, the contact stated that while his son was driving at an undisclosed speed, the contact's son noticed that there was white smoke coming from the rear middle seat of the vehicle. An unknown warning light was illuminated. The contact's son pulled to the side of the road and turned off the vehicle. The vehicle failed to restart and was towed to the dealer, where it was diagnosed that the hybrid battery pack had failed, causing the hybrid battery to melt. The dealer determined that the hybrid battery pack needed to be replaced. The vehicle was not repaired. The contact related the failure to Hyundai Campaign Number: 994. The manufacturer was notified of the failure, but no assistance was provided. The failure mileage was approximately 37,000.

Filed Jul 9, 2024 · Brakes, Engine · 145,000 miles · MN

The contact owns a 2013 Hyundai Sonata Hybrid. The contact received notification of the federal safety agency Campaign Number: 23V651000 (Service Brakes, Hydraulic) however, the part to do the recall repair was not yet available. The local dealer was contacted, and it was confirmed that the part was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact stated while driving approximately 45 MPH, there was smoke coming from the engine compartment before the vehicle stalled. The vehicle was towed to the local dealer. The vehicle was not yet repaired. The failure mileage was 145,000. Parts distribution disconnect.

Filed Jan 16, 2024 · Engine · MD

Hyundai 2021 Sonata Hybrid. Blown head gasket. Reported 1,000 miles after warranty expired. Car was in the shop for Hybrid battery issues. Repair completed. 2 weeks later smoke coming from the exhaust. Hyundai says blown head gasket - will not honor warranty as I was just a few thousand miles over warranty. Seems to be a common problem with the Hyundai not honoring the warranty.

Filed Oct 10, 2023 · Engine · NV

I went to work at 5 in the morning, I turned the heater for the first time after last winter. I noticed that the heater was struggling to warm the cabin. After 10 minutes driven I got an overheating alert on the dashboard. I pulled over on the freeway shoulder and it started to notice a lot of steam coming from the exhaust and a really strong coolant smell. I waited for the engine to cool down and went back home, I drove for 6 minutes and notice a huge amount of smoke coming from the exhaust I pulled over agin on the freeway and waited 20 minutes i finally arrived home and notice the coolant reservoir was empty since the car was burning all the coolant through the exhaust. I went online and saw many many people with Hybrid sonatas complaining about the same issue. This should be a massive recall many of the customers complaining had 20 to 50 thousand miles on their vehicle. This is definitely a safety issue. I’m glad my wife wasn’t driving that day cause the freeway only has two lanes and the shoulder is extremely narrow. Please do something about it, I already called the dealership to make an appointment since my car is still under the extended warranty. If you need more information feel free to contact me.