2012 Hyundai Sonata fuel system problems

Filed Jul 29, 2026 · Engine, Fuel system · IN

Diagnosed 07/20/2026 with catastrophic oil ring failure requiring engine replacement. Engine can stall due to oil degradation/absence of causing uncontrolled vehicle handling and fire. This would put myself and others at risk. It has been diagnosed at dealership. Complaint Narrative: The subject vehicle is experiencing its third total engine failure due to an inherent manufacturing and design defect, presenting a severe and repeating highway safety hazard. The original factory engine failed catastrophically in 2015 at 116,440 miles and was replaced under the federal safety agency Recall 15V‑568. The second engine failed in 2021 at 244,710 miles and was replaced under the federal safety agency Recall 17V‑226. The third engine (the second replacement) has now failed prematurely at 334,935 chassis miles, lasting a mere 90,225 miles. An authorized Hyundai dealership diagnosed a total failure of the oil control rings. This mechanical defect allows engine oil to bypass the pistons directly into the combustion chambers. This causes severe, rapid oil consumption, spark plug fouling, engine stalling, and total loss of motive power at highway speeds without prior dashboard warning illumination. The manufacturer is failing to provide safe, durable remedies for its federally mandated safety recalls (see warranty info Magnuson-Moss Warranty Act (15 U.S.C. § 2301 et seq./ Breach of Implied Warranty of Merchantability). Instead, they are installing subsequent replacement powerplants that suffer from the exact same structural vulnerabilities and component lifecycle failures. This creates a continuous risk of sudden engine seizure and traffic collisions for consumers.

Filed Apr 3, 2026 · Electrical, Engine · GA · fire · 1 injury

Vehicle: 2012 Hyundai Sonata Incident Date: August 14, 2024 Location: [XXX] Description of the Problem: The vehicle experienced a sudden and catastrophic fire without warning while in normal use. There were no prior warning lights, messages, or symptoms before the incident. The failure appears to have originated from the electrical system and/or engine (exact cause UNKNOWN), which resulted in the vehicle igniting unexpectedly. Safety Risk: This failure created an immediate and life-threatening safety hazard to all occupants. The vehicle caught fire suddenly, leaving no time to react or prevent injury. There was no crash or external cause associated with this fire. The incident required emergency response from Butts County Fire and Emergency Services, who generated an official report. Injuries and Trauma: My son suffered burn injuries to his fingers, requiring emergency medical treatment. There is neurological damage to the fingertips, indicating lasting physical injury. In addition, my son experienced significant psychological trauma due to sudden exposure to a life-threatening vehicle fire, including acute emotional distress during the incident and ongoing fear associated with vehicle safety. This demonstrates the extreme danger posed by a sudden, unpreventable vehicle fire. Inspection / Confirmation: The incident was documented by Butts County Fire and Emergency Services. At this time, manufacturer inspection is UNKNOWN, dealer inspection is UNKNOWN, and insurance inspection is UNKNOWN. Warning Signs Prior to Failure: There were no warning lights, messages, or symptoms prior to the fire. The failure occurred suddenly and without notice. Defect Pattern Concern: This incident is consistent with known issues involving Hyundai Sonata vehicles, including engine and electrical system failures and reports of vehicle fires. This complaint is submitted to request a formal investigation. Prior Hyundai fire defects reported for this model. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FO

Filed Oct 1, 2025 · Brakes, Engine · 100,000 miles · NV

The contact owns a 2012 Hyundai Sonata. The contact received notification of the federal safety agency Campaign Number: 18V934000 (Engine, Fuel System, Gasoline). The contact stated that while driving 20 MPH, the vehicle stalled. There was an abnormal knocking sound coming from the vehicle. While driving at an undisclosed speed, the vehicle stalled after five minutes. The engine and the ABS warning lights were illuminated. The vehicle was towed to the residence. The contact called the local dealer and was informed that the maintenance records were needed. The contact was using an independent mechanic for maintenance and did not have the records. The vehicle was not diagnosed or repaired. The manufacturer was contacted and opened a case. The failure mileage was approximately 100,000.

Filed Jul 27, 2025 · Engine, Fuel system · TX

It first started when the engine needed to be replaced, I spent thousands trying to get it repaired, soon after they fixed the engine everything started going wrong ( I truly think they put in a faulty or wrong engine @ Hyundai) the car was overheating, I would take it in they would say it’s one thing pay thousands and it wasn’t it, changed the coolant that goes into the cabin, there’s always been a chemical smell since…still overheats, they said maybe it’s the thermostat, spent more money still didn’t fix it, the battery now won’t stay charged(trunk battery) not sure if they hooked it up wrong…the seatbelt hasn’t worked in years, I take it in they say it’s fine, it never clicks, I have to click it in to the passenger seat for safety. They always say it’s fine! I will never ever buy another Hyundai in life due to all of the issues I’ve experienced with mainly Hyundai dealership service mechanics and dealerships, I’m now dealing with a faulty car that could still be a great car if they didn’t mess it up, I thought I was doing right by always only taking my car to Hyundai and goodness I was wrong! There are no “recalls” currently on my car but honestly, did they even do the recalls correctly?! I disagree! They have literally lied, drained my wallet and disappointed me all while making my car worse, it’s like dr’s take these meds that might fix the issue but it’s going to mess up something else, it’s a guessing game all while killing you or in this case my car!!! I don’t know dates, all I know is Hyundai has all the records! Oh and the last straw was them driving my car without my permission mint you, they took it to a totally different shop without my knowledge & had someone else repair the frame which I was unaware of & drive it with ZERO oil in my car which now my car has been sitting for the most part since they repaired my car(or lack there of) because they broke my car! yes I turned it in when it happened, I just never heard anything from anyone now I’m carless

Filed Apr 13, 2025 · Electrical, Engine · CT · fire

On [XXX] at approximately [XXX], my [XXX] Daughter was using my car to go to work. When she called us and informed my husband that the car did not start. At that point he asked to video call him so that he can visually see what was going on. She was directed to turn on the car again at and that point, the car started then smoke was noticed from coming out of the hood. My daughter managed to open the hood where flames emerged from the center of the engine. She then ran in the house to get a fire extinguisher and managed to put it out and it reignited. She then made a second attempt with another fire extinguisher where it briefly subsided and then grew larger. At that point the fire dept arrived and successfully extinguished the fire and deemed the car totaled after the Fire Marshall carefully inspected the car. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Apr 2, 2025 · Brakes, Engine · AL · fire

Unknown Cought fire under the hood was engulfed within minutes

Filed Feb 27, 2025 · Electrical, Engine · OH

When driving. Slow down to turn or to use round about car goes into EV. When i go to accelerate the gas motor will not re engage and the hybrid alarm system will go off. I lose all power to go any where. I have to pull over shut my car off give it a min then restart so the motor will come back on so i can drive again. I have to do this mulitple time in a 20 mile drive.

Filed Jan 13, 2025 · Electrical, Fuel system · VA

I’ve been having issues with my Gas Gauge not recognizing how much gas I have in my car. I can fill my tank up, and the gas light constantly stays on. I’ve been looking online and came across other Hyundai owners having the same problem. I also have been having what seems to be an electrical issue where my passenger door, does not open and it’s intermittent which also seems to be connected to why my car ceiling light won’t turn on all the time. Lastly, I have to constantly change the head light bulbs and the break light bulb. I’ve owned my car for 3 1/2 years now, and I shouldn’t have to keep having to put money into it when it seems to be a known issue.

Filed Sep 16, 2024 · Fuel system · 126,561 miles · NE

The contact owns a 2012 Hyundai Sonata. The contact stated while driving at an undisclosed speed, the contact became aware of smoke coming from the engine compartment. There was no warning light illuminated. The contact stated that there was an abnormal gasoline odor coming from the vehicle. The vehicle was taken to the dealer where it was determined that the fuel pump control module had failed and needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and a case was opened. The failure mileage was approximately 126,561.

Filed Aug 9, 2024 · Fuel system, Transmission · HI

I own a 2012 Hyundai sonata with 114000 miles on it. I have had it since 62000 miles and have replaced a lot of parts to keep it running well. My current issue is the hybrid charging system warning light comes on and the hybrid system will stop working when it does this. It has already left me stuck on the side of the road once. When it did this the car stoped running at a stop sign. Luckily I was able to get car off the road. It shows the pull over hybrid charging system error. So i have tried replacing the battery , replacing the main battery fuse on the 12 volt battery and replacing the orange hybrid battery main fuse. The car still does not function properly and have had it diagnosed with a professional shop and they could not resolve the problem.