2022 Hyundai Sonata fuel system problems

Filed Oct 22, 2026 · Fuel system · LA

The fuel tank assembly became pressurized with compressed air due top worn purge control system check valve. This caused the tank to deform and the deformation of the tank led to the fuel pump being pushed out and the back seat of the car was completely unattached and no longer secured. There was a strong presence of gas smell in the car as well. The check engine light came on and the car began to drive poorly. It was taken directly to a Hyundai dealership where it remains as of today. This could have resulted in the car catching on fire and potentially killing everyone in the car. My [XXX] daughter and 2 friends was driving the car from Louisiana to Mississippi when this occurred. The dealership in MS told her she needed to call and find someone to come and get her because the car was not safe to drive. My daughter was stranded in another state and had a college friend come and get them since I did not have a car and I was in Louisiana. After several hours her friend was able to pick them up which she remained stranded in MS for an additional 4 days. I had to get a friend to meet them halfway and bring her home because the dealership said there was nothing they could do to assist with transportation. This occurred on [XXX]. My car remains at this dealership in MS with only the testing to say the gas tank test failed and the car could not be driven. I was told Hyundai would offer a buyback on my vehicle because the repair was costly and time consuming. I have not been reimbursed for my transportation expenses through Uber as of today. I was told I could rent a car and they would reimburse my expense after I submitted a receipt and waited several weeks to process and then at least 2 weeks for the payment to clear. Either way I have received nothing. There was not any warning and the dash lights and poor engine running all happened at once. She drove straight to the dealership on [XXX]. We have not been treated fairly with this situation. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S

Filed Sep 15, 2026 · Brakes, Engine · 140,000 miles · LA

The contact owns a 2022 Hyundai Sonata. The contact stated that the vehicle was repaired under the federal safety agency Campaign Number: 25V796000 (Fuel System, Gasoline); however, while driving 70 MPH and depressing the accelerator pedal, the vehicle decelerated unintendedly. The check engine warning light illuminated. The contact stated that upon depressing the brake pedal, the brakes failed to respond as intended. The manufacturer was notified of the failure and stated that the contact would receive a callback. The failure mileage was 140,000.

Filed Aug 4, 2026 · Fuel system · OH

RECALL REMEDY FAILURE AND MANUFACTURER COERCION My Certified Pre-Owned 2022 Hyundai Sonata Limited has been held completely out of service at an authorized Hyundai facility since June 2, 2026, due to severe fuel tank expansion under active the federal safety agency Safety Recall 25V‑796 (Hyundai Campaign 286).The dealership confirmed that the defective expanding plastic fuel tank ballooned with enough force to structurally warp and buckle the unibody center floor pan and frame rails. Rather than providing a safe, timely remedy under federal recall guidelines, Hyundai Corporate and the dealership are attempting to coerce me into an unfair, non-statutory "voluntary trade-in" that simply pays off my remaining loan balance ($22,000) while completely wiping out the $9,000 in cash equity ($3,000 down payment and $6,000 in monthly payments) I have invested into the car. Upon rejecting this predatory trade-in offer, the manufacturer immediately threatened an additional 6 to 8-week delay to attempt a massive structural frame and unibody pull, which would bring the total out-of-service time to over 90 to 110 cumulative days. Furthermore, the dealership is actively withholding the internal diagnostic write-ups and structural alignment prints from me. I am requesting that the federal safety agency investigate this recall remedy failure. Hyundai is using extreme delays (90+ days) and structural frame threats to force consumers to abandon their financial equity rather than issuing lawful, purchase-price repurchases for vehicles deemed structurally unsafe due to a manufacturing defect. I can't provide any documents as they have refused being able to provide me with any. Was told I would be emailed a copy from the dealership several times and they never end up sending over any information.

Filed Jun 26, 2026 · Fuel system · FL

The contact owns a 2022 Hyundai Sonata. The contact received notification of NTHSA Campaign Number: 25V796000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact had not experienced a failure.

Filed Jun 17, 2026 · Fuel system, Seats · TX

The vehicle’s fuel tank system failed catastrophically. The vehicle is currently grounded and has been inspected at the Hyundai dealership service center where it was towed. My safety and the safety of everyone on the road was put at extreme risk due to a severe fire and explosion hazard. Additionally, the defect caused the vehicle to suddenly lose power, sputter, and threaten to stall out while driving on a major interstate, creating an immediate risk of a high-speed rear-end collision. When attempting to add fuel, the pressurized tank forcefully spit gasoline back out of the filler neck, creating an active chemical and fire hazard at a public gas station. I was able to drive it home and called via Hyundai Roadside Assistance to have it towed to an authorized Hyundai dealership service department. On June 15th, 2026, the dealership service technicians officially confirmed the failure, stating that the fuel tank had expanded, the back floor base of the car was melting, and the vehicle was on the verge of exploding.

Filed May 4, 2026 · Electrical, Engine · TX

Our 2022 Hyundai Sonata experienced multiple issues related to recalls affecting the vehicle’s reliability and operation. Due to these ongoing problems, the vehicle was taken to a dealership and has remained out of service and in dealership possession for approximately 90 days. The issues were confirmed by the dealership, and Hyundai Motor America was involved in the case. As a result, Hyundai approved a full buyback of the vehicle, indicating the problems could not be resolved in a reasonable timeframe. Despite this, the vehicle remains out of service and unusable. Hyundai has failed to complete the buyback process and has not provided a resolution within a reasonable time. There have been repeated delays and missed timelines. The extended period without a functioning vehicle creates reliability concerns and potential safety risks, as the vehicle could not be safely depended on for regular use prior to being removed from service. The vehicle is currently still in dealership possession and unavailable for use.

Filed May 2, 2026 · Fuel system · NC

I brought this car 2022 Hyundai Sonata with 41k miles on it and only had it for 6 months. It has cut off 3x so far after putting gas in the tank. Always the same thing, oh nothing is wrong. Obviously there is and I see there is a recall on this car however my VIN isn’t coming up as a recall. This has to be fixed.

Filed Mar 9, 2026 · Driver assistance, Fuel system · VA

The Full stereo system with cameras and most sensors and the car is currently at the dealership as 03/09 @11:00 am and I took It to them as well so that they can repair the other pending recall I have at the moment and they stated that It was a " point to point check recall " and that they would change it whether it would need to be or not and I raised concerns about another possible recall on the car and if they could check it out which is my stereo system they tried to charge me almost $200 and " the symptoms or warnings " was that sometimes it would happen but Instead of It going out completely I was able to troubleshoot it by pressing on the little button under the volume button

Filed Mar 5, 2026 · Fuel system · 100,000 miles · TX

The contact owns a 2022 Hyundai Sonata. The contact stated that while his daughter was driving at an undisclosed speed, the vehicle failed to accelerate as intended. The vehicle was taken to the local dealer, who determined that the failure was associated with the federal safety agency Campaign Number: 25V796000 (Fuel System, Gasoline); however, the vehicle was not repaired. The manufacturer was contacted and opened a case. The failure mileage was approximately 100,000.

Filed Feb 17, 2026 · Fuel system · 60,000 miles · NJ

The contact owns a 2022 Hyundai Sonata. The contact received notification of the federal safety agency Campaign Number: 25V796000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that while the vehicle was idling, and while driving at various speeds, the engine revved unintendedly, and the vehicle jerked. The ABS, traction control, and several unknown warning lights were illuminated. The message "Front Collision Avoidance Deactivated" was displayed. The vehicle was taken to the dealer, where a valve and gasket were replaced. The vehicle was repaired; however, the dealer informed the contact that the recall was not completed because the part was not yet available. The contact expressed concerns due to a fire risk associated with the recall. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the failure. The failure mileage was approximately 60,000.