2020 Hyundai Tucson: excessive oil consumption

Filed Sep 25, 2026 · Engine · CA

On XXX, while driving at freeway speed in [XXX] with my [XXX] son in the back seat, the engine of my 2020 Hyundai Tucson (2.4L Theta II GDI, approx. 99,108 miles) seized suddenly and without warning. I lost all motive power in moving traffic and coasted to the shoulder, where my son and I sat stranded for 30 minutes with smoke and a burning smell coming from the engine while waiting for a tow. No warning lamps or messages appeared before the failure. COMPONENT FAILED: Engine. Tustin Hyundai ([XXX]) diagnosed the failure on RO XXX: engine seized; connecting rod pierced through the bottom of the engine block due to internal catastrophic failure at the crankshaft/bearings; starter had a burnt smell. The dealer recommends full long block replacement. The vehicle remains at Tustin Hyundai and is available for inspection upon request. CONFIRMED BY: Hyundai dealership technician (diagnosis on RO XXX) and an insurance adjuster (National General/Allstate claim XXX, Estimate of Record on file). A goodwill request was submitted to Hyundai Motor America and denied. RELEVANT DEFECT HISTORY: This is the same connecting rod bearing failure mode for which Hyundai extended a Limited Lifetime Warranty on 2018-2019 Tucson vehicles with the same Theta II 2.4L GDI engine (TSB 22-EM-001H-1/TXXI). Hyundai Service Campaign 9C2 (Theta II ECU software update, issued XXX) was open and incomplete on my VIN at the time of failure and was performed only at the post-failure service visit. Oil consumption without external leaks, a documented characteristic of this engine defect, was present before the failure. SAFETY RISK: Sudden total loss of motive power at highway speed in traffic with a child aboard created a serious risk of collision, and the 30-minute roadside wait exposed us to passing traffic. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Sep 18, 2026 · Engine, Fuel system · NJ

Engine has defect that causes oil to heat at an unusual levels there for damaging other vehicle components such as The exhaust system parts clogging up and Triggering check engine warning lights for emissions.

Filed Aug 20, 2026 · Engine · 80,000 miles · IN

The contact owns a 2020 Hyundai Tucson. The contact stated that while the vehicle was receiving a routine oil change, the contact was informed that the oil pan was empty. The contact was advised to take the vehicle to the dealer. The contact was informed about a possible oil consumption test. The contact was informed that there was carbon blowing out of the vehicle. The contact stated that three months later, the oil pan was empty. The vehicle was taken back to the dealer, and engine oil was added; however, the failure reoccurred. The vehicle was taken back to the dealer where the contact was informed that the engine needed to be replaced. The vehicle was repaired. The contact stated that while driving at an undisclosed speed, the contact heard an abnormally loud sound. The vehicle was taken to the dealer where the contact was informed that the bolts for the driveshaft were missing. The contact was informed that the bolts needed to be replaced. The vehicle was repaired. The contact stated that the dealer was negligent when the engine was replaced and the bolts to secure the driveshaft were not properly installed. The contact stated that the negligence needed to be reported. The contact was later advised by an associate to take the vehicle back to the dealer and requested an overall inspection of the driveshaft. The vehicle was taken back to the dealer, and the inspection was completed. The contact was informed that the vehicle had passed the inspection. The manufacturer was not made aware of the failure. The failure mileage was 80,000.

Filed Jul 23, 2026 · Engine · OH

High excessive oil consumption and premature piston ring failure leading to excessive oil consumption

Filed Jul 18, 2026 · Engine · NY

Tried passing someone on the thruway, as I was about to the car jerked a bit then started decelerating. The check engine light started flashing and so did the oil light. Read the code as cylinder 3 misfire and a knock sensor. Changed the spark plugs and coil packs then checked the oil and saw there was no oil in the engine. Was told by my mechanic it’s a common problem with these Hyundai engines, it seems the rings are getting fried in the engine and that’s why it consumes oil so quickly.

Filed Jun 29, 2026 · Engine · MN

Vehicle is a 2020 Hyundai Tucson with a 2.4 liter engine: Theta II GDI. Vehicle was purchased new and maintained properly. Excessive oil consumption began at about 50,000 miles. Vehicle was purchased in early 2020 and therefore has an engine manufactured in 2019. Tucson vehicles with this engine from 2011 through 2019 were recalled for engine problems including excessive oil consumption and rod bearing failure possibly resulting in engine fires. If engines were not replaced an extended warranty was given for 150,000 miles or 15 years. Hyundai will not remedy our excess oil consumption problem locally or nationally. An oil consumption test was done at the Hyundai dealer. Conclusion: by dealer and national level office: it's not bad enough to remedy. There were no engine warning lights activated because we check the oil regularly and add as needed. This post-2019 2.4 liter engine continues to be a hazard as some owners from previous year's models had engine seizures in traffic which is dangerous. Some owners reported engine fires. We have not experienced those tragedies but possibly post-2019 Tucson owners should be alerted to potential dangers.

Filed Jun 7, 2026 · Engine · IL

The engine consumes oil which is a known problem at Hyundai with the Tucson for the year 2020. The car has ~51,000 miles on it. When we took the car to the dealer at which we bought the car they diagnosed that the engine was burning oil. We were told that the engine is covered by standard warranty (10 yr. 100,000 miles). there is a process Hyundai has established for engines suspected of having this issue - first we had to have them check the oil and engine and then we had to drive the car 1000 miles and bring it back to them. when we brought it back they confirmed the the engine was consuming oil. They asked us to provide our maintenance records on the car (oil changes). We were able to find evidence of 5 oil changes but we know the we changed the oil on the car every 3-5k miles as we always do. The next step in the process is a combustion chamber cleaning which costs $1400 which would normally be covered by warranty but since we did not have all records of oil changes they will not cover it so we are being told we have to pay the $1400 out of pocket and also the the cleaning is not assured to fix the issue with the engine. If it fails to fix the issue the car will need a new engine which Hyundai is telling us they will not do under the warranty and it will be our financial obligation ($10-15K additional paid by us). It is clear that Hyundai is trying to shirk their warranty obligation to us. So we are stuck - we have to pay out of pocket for a service that may not resolve the issue and if it does not the car needs a new engine. If we sell the car back to the dealership they will only pay us $6000 when the car with a good engine is worth $15K. We take our obligation of regular maintenance seriously and have been loyal buyers at this dealership for >20 years never having an issue with proper maintenance. We think it unconscionable that Hyundai is leaving us holding the bag for a problem they know exists with theses engines

Filed Jun 1, 2026 · Engine, Transmission · PA

While driving, the engine began making a loud knocking/rattling noise and the check engine light began flashing. The vehicle experienced a loss of power and was unsafe to continue operating normally. The vehicle was taken to a Hyundai dealership for diagnosis. The engine requires replacement. Hyundai denied coverage, claiming excessive oil consumption and/or maintenance concerns. However, upon inspection, the dealership removed the valve cover and advised that the engine was internally clean and showed no significant sludge buildup consistent with severe neglect. I am concerned that this engine failure may be related to known Hyundai engine issues involving the 2.4L GDI engine. The failure occurred well before the expected service life of the engine and created a potential safety hazard due to the loss of power while driving. I am requesting that the federal safety agency review this failure and determine whether similar failures are occurring in 2020 Hyundai Tucson vehicles equipped with the 2.4L GDI engine.

Filed Mar 10, 2026 · Engine, Transmission · IL

My car has been burning through about 2 quarts of oil every 1000 miles. Hyundai will NOT replace the engine. If this continues My engine could malfunction while driving. This is a serious safety concern and there's plenty of information on it. They refuse to recall it.

Filed Feb 28, 2026 · Engine · PA

Complete engine failure. Car was burning oil, wasn't aware. Since I am an on the road salesman I travel alot and get oil changes consistently. Then recently the engine oil light keeps coming on when rounding bends or stopping on a hill. I checked the dip stick and see oil is Half gone in between oil changes. The car stalled as I was approaching a dangerous intersection. Thankfully I was able to stop the car.

Filed Feb 27, 2026 · Engine, Transmission · MA

burning oil at a rate of 2 qts per 1000 miles driven. Known issue in these models of tucsons. Not covered by the class action lawsuit as this VIN was not identified. It is burning oil at a catastrophic rate. The problem has burned through multiple catalytic converters that were covered under the warranty but did not solve the underlying problem. Has been burning oil since owning the car a year ago.

Filed Feb 4, 2026 · Engine · IA

This engine has 70,000 miles on it and has burned a quart of oil every 2500 to 3000 miles, two full quarts between oil changes. In talking to others Hyundai owners, they have similar issues. I have owned multiple other brands of vehicles with well over 150K miles and they did not burn any oil. Fords, BMWs, Volvos, and Subarus.