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1991 International Harvester 3800 problems

The most common problem on the 1991 International Harvester 3800 is body and structure. It has fewer complaints than a typical 3800 model year.

Typical yearClose to a typical year
Owner complaints
1
Recalls
5
Worst area
Body

The worst 1991 International Harvester 3800 problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

  • Body
    1

Problems by type

Tap a problem to see which part fails, at what mileage and in which other years.

  • Body
    1

Recalls 5

Exterior lighting: turn signal: switchReported November 12, 1996 · 171,638 vehicles affected
What is wrong
These buses have a turn signal lever that will not operate consistently in the lane change mode if the lever is not moved to the position where resistance to movement is felt.
Risk
Should the rear signal lamps not flash when a lane change was being made, it could result in a vehicle following the bus to collide with the bus increasing the risk of personal injury and/or property damage.
Remedy
Operators will be mailed information concerning the proper method of using turn signals. A decal will also be provided to be placed on the instrument panel of each bus.

Recall number 96V192000 · Recall details

Vehicle speed control: cablesReported June 27, 1995 · 21,742 vehicles affected
What is wrong
The wire end of the hand throttle cable passes through a split plastic grommet in the accelerator rod. This wire can work through the slot in the grommet and become lodged between the grommet and the edge of the hole in the accelerator rod.
Risk
If the throttle wire becomes lodged, the accelerator can stick and not return to idle position potentially affecting the operator's ability to control the vehicle and increasing the potential for an accident.
Remedy
Dealers will repair buses by installing a new cable grommet without a slot; install a new cable stop; and readjust the throttle cable.

Recall number 95V127000 · Recall details

Fuel system, gasoline: storage: tank assembly: mountingReported July 7, 1993 · 10,629 vehicles affected
What is wrong
The fuel tank cage assembly bolts mounting the vertical straps to the horizontal angle were assembled with the threaded end of the bolts facing the fuel tank.
Risk
If the fuel tank cage is struck with sufficient force itis possible for the bolts to pierce the fuel tank and cause fuel leakage.fuel leakage exposed to a source of ignition can result in a fire.
Remedy
The fuel tank cage mounting bolts will be removed and reinstalled with the bolt head toward the tank.

Recall number 93V112000 · Recall details

Suspension: rear: springs: air suspension systemReported May 21, 1993 · 193 vehicles affected
What is wrong
The pressure relief valve was omitted in the air tank. The air tank is the reservoir for the air suspension and is not brake related. Without the pressure relief valve, there is no back-up system to limit air pressure in the air suspension system.
Risk
Lack of a back-up system to limit air pressure build upcan cause excessive pressure in the air tank and can cause the tank to rupture.this can result in personal injury to anyone in the vicinity.
Remedy
Install a pressure relief valve in the air tank.

Recall number 93V092000 · Recall details

Fuel system, gasoline: storage: tank assemblyReported July 20, 1992 · 185,000 vehicles affected
What is wrong
The fuel system failed the crash barrier test.
Risk
The fuel tank was punctured, resulting in fluid lossgreater than allowed by fmvss 301, "fuel system integrity". Fuel spills ina collision could lead to a vehicle fire if exposed to a source of ignition.
Remedy
Modify the fuel tank cage to comply with fmvss 301.

Recall number 92V102000 · Recall details

See all 5 recalls for the 1991 International Harvester 3800

What 1991 International Harvester 3800 owners say

Most recent owner complaints, unedited.

Filed Sep 30, 2002 · Body · OH

Second international school bus that has had cracked frame rails. Mr

Compare the 1991 International Harvester 3800

Other model years

199119931994199519961997199819992000

Questions about the 1991 International Harvester 3800

Is the 1991 International Harvester 3800 reliable?

Owners have filed 1 complaint about the 1991 International Harvester 3800, fewer than a typical 3800 model year.

What is the most common problem with the 1991 International Harvester 3800?

Body and structure, with 1 complaint.

How many recalls does the 1991 International Harvester 3800 have?

5 recalls, covering exterior lighting, vehicle speed control and fuel system, gasoline.

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