Massive fuel leak under truck cab. This was caused by fuel return line coming off back of engine. Plastic clip that is not securely fastened is factory design. Very unsafe in my opinion.
The worst 2004 International 4400 problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
- Electrical1
- Engine1
- Fuel system1
Problems by type
Tap a problem to see which part fails, at what mileage and in which other years.
- Electrical1
- Engine1
- Fuel system1
Recalls 3
Exterior lighting: back up lights
- What is wrong
- Navistar, Inc. (Navistar) is recalling certain 2000-2003 International 8100, 2001-2003 International 9100i, 2001-2007 International 9400i, 2001-2010 International 9200i, 2002-2007, 2009 International 8500, 2003-2007, 2013 International 9900i, 2003-2018 International 8600, 2004, 2007 International 9900iX, 2008-2018 International ProStar, 2010-2011, 2013, 2016 International LoneStar, 2011-2012, 2016 International 4400, 2017-2024 International LT, 2018-2024 International RH, 2019-2021 International LS, 2019-2024 International MV vehicles. The back-up lights offer low visibility when the vehicle is in reverse and bobtail mode. Also, the vehicles have not been equipped with additional unobstructed back-up lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, "Lamps, Reflective Devices, and Associated Equipment."
- Risk
- Low visibility or obstructed back up lights may not alert other drivers that the vehicle is backing up, increasing the risk of a crash.
- Remedy
- Dealers will replace the existing rear stop/turn signal lights, free of charge. Owner notification letters were mailed May 06, 2024. Owners may contact Navistar's customer service at 1‑800‑448‑7825. Navistar's number for this recall is 23514.
Recall number 23V353000 · Recall details
Structure
- What is wrong
- On certain trucks, the bolts that mount the front of the cab to the mounting brackets were not properly torqued at the manufacturing plant.
- Risk
- These bolts can loosen during normal vehicle use and fall out. This may lead to the cab separating from the vehicle's chassis during a vehicle crash that may result in property damage, personal injury or death.
- Remedy
- As an interim action, dealers will properly tighten the existing cab mounting bolts and replace any missing bolts. As soon as parts are available, dealers will replace all sixteen bolts and tighten them properly. An interim letter was sent to owners on february 11, 2005. Another letter was sent to owners on april 8, 2005, as soon as parts are available. Owners should contact international at 1‑800‑448‑7825.
Recall number 04V569000 · Recall details
Equipment: other: labels
- What is wrong
- Certain trucks fail to comply with the requirements of federal motor vehicle safety standard no. 120, "tire selection and rims for motor vehicles other than passenger cars," and with part 567, 'certification.' the "complete vehicle" label with the gross vehicle weight rating (gvwr), gross axle weight rating (gawr), recommended tire size and tire pressure was not installed on the vehicle.
- Risk
- A misunderstanding of the vehicle's weight rating, tire type, or tire pressure may cause a vehicle to be operated outside its designed parameters. This could result in a crash without warning.
- Remedy
- Dealers will mail VIN specific labels and instructions for installation. If an owner does not wish to install the label, the vehicle may be taken to the dealer for installation without charge. This recall began on september 8, 2004. Owners should contact international at 1‑800‑448‑7825.
Recall number 04V414000 · Recall details
Technical service bulletins for the 2004 International 4400 93
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- This article provides guidance to dealership personnel, Technical Services personnel, Dealer Service...
- This tool is designed to compare Diamond Logic feature data across multiple vehicle configuration files
- Engine replacements for all International engines will need to follow this procedure.
- This document will guide the user through a step-by-step procedure for detecting water leaks in vehicle...
- This document will guide the user through understanding Prop Shaft Codes and understanding the variations...
- In some geographic areas, ambient temperatures reaching below 15°F (-10 °C), including high levels of...
- Title: Service Portal iKNow Feedback Case Types Applies To: All
- Title: Driveline Information Center and Troubleshooting Procedures Applies To: All Vehicles
- Title: A/C Refrigerant and Oil Capacities Applies To: All current models
- Title: Fan belt replacement guidelines for frayed edges Applies To: All Models
What 2004 International 4400 owners say
Most recent owner complaints, unedited.
Tl* the contact owns a 2004 international 4400 dt466. The contact stated that vehicle burst into flames from under the dashboard while parked in the garage and shut off. As a result, the building also burned down. The fire department was contacted and no injuries were reported. The manufacturer was not made aware of the failure. The VIN was not available and the vehicle was not repaired. The failure and the current mileage was 120,000.
Dt*: the contact stated after shutting the vehicle down, the bottom liner o-ring propelled through the number 4 cylinder. The radiator fluid drained into the oil which resulted in the engine seizure. The vehicle was towed to the dealer and the engine was over hauled. The manufacturer was alerted. Updated05/16/06.
Compare the 2004 International 4400
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Questions about the 2004 International 4400
Is the 2004 International 4400 reliable?
Owners have filed 3 complaints about the 2004 International 4400, 3.0 times a typical 4400 model year.
What is the most common problem with the 2004 International 4400?
Electrical system, with 1 complaint. Next is engine (1).
How many recalls does the 2004 International 4400 have?
3 recalls, covering exterior lighting, structure and equipment.
VIN decoder
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