Balancer chain began making noise attempted factory recommended adjustments. Concern was unresolved. Removed stator cover found quadrant and tensioner broken.
The worst 2005 Kawasaki KL650A problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
- Engine2
Problems by type
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- Engine2
Recalls 1
Engine and engine cooling: exhaust system: manifold/header/muffler/tail pipe
- What is wrong
- On certain motorcycles, insufficient tightening of the muffler mounting bolts could allow the bolts to loosen.
- Risk
- If the bolts loosen completely, it is possible for the muffler to separate from the motorcycle and create the potential for a crash.
- Remedy
- Dealers will tighten two muffler mounting bolts to the proper torque free of charge. The recall began on october 22, 2007. Owners may contact kawasaki at 1‑866‑802‑9381.
Recall number 07V486000 · Recall details
What 2005 Kawasaki KL650A owners say
Most recent owner complaints, unedited.
On the basis of anecdotal information I replaced the stock balancer chain tensioner on my 2005 kawasaki klr 650 motorcycle. These have been known to have problems in this area, and sure enough the spring that is to tension the balance chain as it wears was broken and inoperative. This meant that if I had not replaced the tensioner adjuster and spring, the chain that runs the balancer would have continued to wear and stretch to the point of possible catastrophic failure. It is nice that americans are making a living making these parts, but how many bikes do not get this repair. I mention this at dealerships and they act like I am speaking a foreign language.
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Questions about the 2005 Kawasaki KL650A
Is the 2005 Kawasaki KL650A reliable?
Owners have filed 2 complaints about the 2005 Kawasaki KL650A, close to a typical KL650A model year.
What is the most common problem with the 2005 Kawasaki KL650A?
Engine and cooling, with 2 complaints.
How many recalls does the 2005 Kawasaki KL650A have?
1 recall, covering engine and engine cooling.
Was there a recall on the 2005 Kawasaki KL650A engine?
Yes, 1 recall: 07V486000. Check your VIN to see if your car still needs the free repair.
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