2015 Kia Optima: engine stalls while driving

Filed Jul 23, 2026 · Engine · 140,000 miles · CT · fire

The contact owns a 2015 Kia Optima. The contact stated that while driving at an undisclosed speed, the vehicle stalled. During the failure, several unknown warning lights flashed on the instrument panel and there was smoke coming from under the hood of the vehicle. The contact exited the vehicle, and there were flames coming from underneath the hood. The Fire Department was called to the scene and extinguished the flames. During the failure, the vehicle was destroyed. A Police report was filed, and the vehicle was towed to a tow lot. The cause of the failure was not yet determined. The manufacturer was notified of the failure. The contact stated that the original engine was previously replaced by the local dealer due to a previous recall. No further information was available. The failure mileage was 140,000.

Filed Jun 23, 2026 · Engine · OK

While driving my 2015 Kia Optima, the engine failed completely without warning. The vehicle lost power while in motion approximately 300 miles away from my home. All warning lights illuminated and the car shut down during driving conditions, creating a serious safety hazard. The vehicle was towed to a Kia dealership where it was inspected. I was informed the engine has failed and may be related to the known 2.4L engine defect and prior recall campaign involving this engine type. This vehicle has a history of multiple recalls, including engine-related recalls issued in 2018 for the same engine family. The failure occurred suddenly and without prior adequate warning, and the vehicle is now inoperable. I purchased the vehicle in May 2023, and at the time of failure it had approximately 133,000 miles. The engine began knocking loudly prior to failure, then stalled and shut off completely while driving. This incident placed me and others at risk because the vehicle lost propulsion while in traffic. I believe this may be related to a known manufacturing defect in Kia 2.4L engines that has been the subject of recall and/or investigation. I am requesting that this complaint be documented as a safety-related engine failure potentially associated with the existing recall and that it be reviewed for further investigation and manufacturer accountability

Filed May 19, 2026 · Engine · 75,309 miles · IN · fire

The contact owned a 2015 Kia Optima. The contact stated that while driving at 65 mph and slowing down to enter a parking garage, she observed black smoke emanating from under the hood, and the vehicle stalled. The contact then observed flames near the windshield wipers coming from under the hood of the vehicle. The contact exited the vehicle and called 911. She observed flames coming from under the hood and under the vehicle, and the vehicle became engulfed in flames. The contact stated that the garage manager attempted to extinguish the fire but was unsuccessful. The police and fire department arrived shortly after the attempt, and the fire department extinguished the fire. The contact did not sustain any injuries. A police report was not taken, and she was not aware of any fire department report being filed. The vehicle was bulldozed out of the parking garage and towed to a tow yard. The manufacturer was notified of the failure, and a complaint was filed. The failure mileage was 75,309.

Filed Feb 24, 2026 · Engine · FL

The vehicle started making a loud knocking/tapping noise while driving. The vehicle has randomly acted as if it was going to stall while driving prior to the knocking. Instantly the car was brought home and parked. A mechanic has assessed the vehicle and states the noise we are hearing is the rods. We also contacted another mechanic and they advised us to look up the VIN due to a recall for 2015 Kia optima’s and the failure of this exact issue but we learned it was only for hybrid models even though this model has had the same exact issues as that model. I then see there have already been complaints made for my same issue and model yet no recall campaign has been initiated. I am fearful to drive or try to sell this vehicle because what if someone else drives it and it does stall again during driving and injury or death occurs.

Filed Feb 13, 2026 · Engine, Transmission · CA

On December 27, 2025, at approximately 150,556 miles, my 2015 Kia Optima Hybrid experienced sudden engine knocking, power loss, and failure while driving at 65 mph on a highway. The vehicle dropped into limp mode and I had to pull off the highway. The car required towing to the dealership as it would not drive safely. Diagnostics revealed a knock sensor error (P1326 code) and failing connecting rod bearings via Bearing Clearance Test, consistent with the known Theta II engine defect (manufacturing debris causing oil starvation and premature bearing wear). This follows earlier symptoms: Intermittent 'Check Hybrid System' warnings in early December 2025 at 148,665 miles (dealership unable to reproduce, but historical codes noted). The Knock Sensor Detection System (KSDS) software update was performed in February 2022 during prior CHS warnings. Despite onset of issues under the 150,000-mile extended warranty limit per the Kia E2 Settlement, Kia denied coverage due to the minor mileage overage and directed me in a loop between Consumer Assistance and the Settlement Administrator. The defect poses a serious safety risk: potential for sudden engine seizure, stalling while driving, or engine compartment fire (as seen in related Theta II recalls and thousands of the federal safety agency complaints). No crash, injury, or fire occurred in my case, but the failure left the vehicle undrivable and unsafe on the road. I have service records and diagnostic reports to support this.

Filed Jan 29, 2026 · Engine · 96,000 miles · FL

The contact owns a 2015 Kia Optima. The contact stated that while driving at an undisclosed speed, the engine seized, and the vehicle stalled. The vehicle was able to coast to the side of the road. The check engine warning light and several other warning lights were illuminated. The contact raised the hood, and there was a burning odor coming from the engine. The vehicle was towed to the place of employment. A mobile mechanic arrived at the place of employment and used a handheld code reader to diagnose the vehicle, but no DTC was retrieved, and no cause for the failure was determined. The starter was replaced; however, the vehicle failed to restart. The vehicle was towed to an independent mechanic, who diagnosed that the engine had failed and needed to be replaced. The vehicle was not repaired due to the cost. The contact stated that the vehicle was purchased six months prior to the failure. The manufacturer was not made aware of the failure. The failure mileage was approximately 96,000.

Filed Jan 20, 2026 · Brakes · 158,006 miles · NM · fire

The contact is calling on behalf of her grandson for a 2015 Kia Optima. The contact stated that while he was driving at approximately 35 MPH, the vehicle was making an abnormal sound and stalled. The contact stated he restarted the vehicle and was able to shift to drive (D), but the vehicle again stalled. The contact stated that he observed that white smoke was coming from under the hood. The contact stated that he pulled over and stopped the vehicle, opened the hood, and saw that smoke and flames had formed under the engine. The contact stated that he called the fire department. The fire was extinguished using foam. The vehicle was towed back to the contact's residence. The contact had not called a dealer or the manufacturer. The vehicle was not diagnosed or repaired. The contact had researched online and related the failure to the federal safety agency Campaign Number: 21V331000 (Service Brakes, Hydraulic). The contact stated that her grandson had not received a recall letter from the manufacturer. The failure mileage was 158,006.

Filed Dec 15, 2025 · Engine · CA

My 2015 Kia Optima (VIN [XXX] ) experienced sudden engine failure and stalled while driving at approximately 90,000 miles. There was no oil pressure warning light and no knocking prior to failure. The check engine light illuminated shortly before the stall. Kia is denying engine coverage solely because an ECU/KSDS update was not performed. I was never notified of this update because Kia had an incorrect address on file for me. This failure is consistent with known Theta II connecting rod bearing defects that have resulted in recalls and warranty extensions. I believe this is a safety-related defect and am requesting review. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Nov 23, 2025 · Engine, Fuel system · TX

While driving my 2015 Kia Optima (VIN: [XXX] ) at highway speed, the engine suddenly shut off without any warning lights, alerts, noises, or check-engine indicators. This created a dangerous situation for me and surrounding drivers. The vehicle had passed state inspection only 3 months earlier with no issues. The sudden shutdown is consistent with the known Theta II engine defect investigated by the federal safety agency. The car is now completely undrivable. Two Kia dealerships refused to assist, claiming that they cannot perform KSDS because the engine is already dead. These reasons directly contradict the Kia Theta II engine settlement terms. This sudden stall is a safety hazard and could have caused a severe crash. I am requesting that the federal safety agency review this incident as a potential recurrence of the engine-stall defect already documented in Hyundai/Kia vehicles. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Sep 26, 2025 · Engine · ID

The engine in my 2015 Kia Optima Hybrid failed due to a known defect with the 2.4L engine used in Kia and Hyundai vehicles. The vehicle suddenly quit running and has been inoperable since. Prior to failure, the car had exhibited knocking noises and loss of power. This placed my safety at risk as the vehicle stalled unexpectedly and could have caused an accident if it occurred in traffic. The failure has been confirmed by an independent mechanic, who diagnosed the engine as needing complete replacement. Kia has refused to cover the repair, stating that the vehicle is past the extended warranty mileage, even though the issue is consistent with widely reported manufacturing defects on this engine family. The engine is still available for inspection, and there were no warning lights before the sudden failure. This problem has been widely reported by other Kia owners but my vehicle’s VIN is not included in the current recall campaign, leaving me with a non-functional vehicle despite the same defect.

Filed Sep 18, 2025 · Engine · 60,000 miles · NJ

The contact owns a 2015 Kia Optima. The contact stated while driving approximately 65 MPH, there was an abnormal knocking sound coming from the engine compartment before the vehicle stalled. The vehicle was towed to the local mechanic who diagnosed and determined that the engine had failed and needed to be replaced. The manufacturer was notified of the failure and advised the contact to tow the vehicle to a local dealer for assistance. The vehicle was towed to the local dealer but was not repaired. The failure mileage was 60,000.

Filed Sep 3, 2025 · Engine · TX

The component that failed was the engine of my Kia vehicle. The vehicle was purchased in 2020. In Q4 2022, I received a recall notice by mail regarding the engine. I immediately took the vehicle to Kia of McKinney, TX, and requested that the recall repair be performed. I was informed at that time that the engine could not be replaced until it actually failed. This forced me to continue driving a defective vehicle for several years. The engine ultimately failed in the second week of June 2025, when the car would not start. It was towed to Southwest Kia in Texas, where it remains available for inspection. My safety and the safety of others were put at risk because I was instructed to continue driving a vehicle with a known defective engine. Kia’s refusal to remedy the recall in advance increased the risk of sudden stalling, engine seizure, or loss of power while driving — all of which pose serious hazards on the roadway. The problem has been confirmed by Kia’s own service centers. Southwest Kia acknowledged the engine failure but denied coverage, citing a supposed “gap” in maintenance records. However, Kia never informed me that there were specific maintenance requirements tied to recall eligibility, and I was never given a clear diagnosis of if the failure aligned with that of the recall. Kia corporate has denied responsibility for replacing the engine despite the active recall. There were no warning lamps or messages prior to the engine failure. The car simply failed to start in June 2025. At no earlier point was I warned that the vehicle was unsafe to drive, nor was I given any proactive remedy other than waiting for failure. I am requesting that Kia be compelled to honor the recall and replace the engine, as their refusal has left me with a significant financial loss and ongoing safety concerns.