2019 Kia Optima fuel system problems

Filed Sep 30, 2026 · Fuel system · NV

On XXX, Towbin Kia Service (Henderson, NV) officially diagnosed my 2019 Kia Optima (VIN: [XXX], Mileage: 118,325) with a critical component failure: "LOW PRESSURE FUEL PUMP IS LEAKING FROM TOP HAT" (Invoice #XXX). Despite documenting a severe, volatile raw fuel leak that presents an immediate fire and explosion hazard, the dealership refused to keep the vehicle. They explicitly released this active safety hazard back to me. The service department even arranged a third-party Lyft ride to transport my children and me to the dealership to pick up the leaking car and force us to drive it home. The vehicle is currently parked outside my residence, actively leaking raw fuel and filling the cabin with toxic gas fumes. It is entirely un-driveable and a public safety threat. Kia Corporate must immediately bypass standard dealership timelines, authorize a flatbed tow to retrieve this fire hazard, and directly provide an emergency corporate rental vehicle line (Enterprise/Hertz) for my family's safety today. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Sep 24, 2026 · Engine, Fuel system · KY

On December 26, 2023, this vehicle received a complete engine assembly replacement at an authorized dealership under a manufacturer warranty repair order. Following the engine overhaul, the vehicle developed a severe, raw gasoline smell entering the passenger cabin through the climate control AC vents while sitting at an idle.The vehicle was brought back to Kia Store East on September 10, 2026, specifically to report this volatile safety issue. On September 17, 2026, the dealership technician explicitly duplicated and confirmed the raw fuel odor coming from the engine area in writing. Despite confirming the gasoline smell, the dealership is refusing to perform a manual high-pressure fuel system pressure-drop test to isolate the physical vapor leak. Instead, they have listed a high-pressure Fuel Pipe Assembly (Part # 35305 2GGA0) on a customer-pay estimate paired with an unrelated $1,819.12 timing cover oil seal repair.The dealership is claiming the failure is out of warranty and is holding the vehicle while forcing daily rental car fees onto me, refusing to isolate the active fuel leak unless I authorize the out-of-pocket repair. The vehicle currently sits un-repaired at the dealership as an active cabin fire and occupant chemical exposure hazard that the manufacturer and dealer refuse to properly diagnose or cover under repair workmanship guidelines.

Filed Jul 18, 2026 · Fuel system · NV

Strong smell of gasoline from the rear of the vehicle started around 60,000 miles . Car dealership said it’s normal but I don’t smell other cars like this

Filed Jun 8, 2026 · Acceleration, Fuel system · TX

I am reporting a recurring safety hazard involving my 2019 Kia Optima following a repair for diagnostic code P064A (Fuel Pump Control Module). Despite the dealership attempting to repair the fuel system, the vehicle remains in a 'limp mode' state. While driving, the vehicle began shaking violently and lost significant power, refusing to accelerate above 50 mph. This creates an immediate safety risk, as the vehicle cannot maintain highway speeds or safely merge, increasing the danger of a rear-end collision. The P064A code and subsequent 'limp mode' symptoms persist even after professional service. I am concerned that the existing Kia warranty extensions (such as WTY028 for the low-pressure fuel pump) or current repair procedures are insufficient to resolve this underlying mechanical/electronic failure, leaving the vehicle unpredictable and hazardous to operate in traffic.

Filed Mar 31, 2026 · Engine, Fuel system · NY

Even after regular oil changes car requires an additional 4 bottles of oil every 2 weeks. Now the car is jumping and having a misfire.

Filed Jan 13, 2026 · Engine, Fuel system · IN

I purchased this vehicle on [XXX], with approximately 170,150 miles. On [XXX], during a routine oil change at approximately 172,636 miles, it was discovered that the engine had no oil present. Shortly afterward, the oil warning light began flickering intermittently while driving. On November 4, 2025, at approximately 175,495 miles, a certified mechanic again confirmed that there was no oil present in the engine. At no point were there visible external oil leaks, indicating excessive internal oil consumption. This condition creates a serious safety risk, as sudden engine failure while driving could lead to loss of power, stalling, or accidents. Based on my experience and publicly known issues involving Kia engines, this appears to be a systemic defect rather than normal wear. I am requesting that the federal safety agency document and review this issue as a potential safety defect. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Dec 4, 2025 · Fuel system · OH · fire

After routine maintenance replacing the valve cover gasket, the low pressure GDI fuel line developed a leak in an area away from where the maintenance had occurred. After a 10 minute drive, the car developed a fire in the engine compartment. Upon investigation by an independent auto mechanic, it was determined that the fuel line had become brittle and developed a crack that had sprayed fuel into the hot surfaces of the engine compartment. This appears similar to the scenario affecting earlier Kia Optima models with the 2.0L Turbo engines. The heat from the fire caused the brakes to start to fail and the amber check engine light to come on within about 5 seconds before smoke was observed coming from the engine compartment. Fortunately, the fire occurred as the vehicle was pulling into the owner's driveway and a fire extinguisher was nearby and used to put out the fire. The vehicle's occupants were able to exit the vehicle with no injuries.

Filed Dec 2, 2025 · Engine, Fuel system · KY

My vehicle is consuming oil excessively. I have to put a whole quart of oil in my vehicle every 2 weeks. I am adamant about getting regular maintenance oil changes as well. My car had to be towed to a local auto shop due to the engine stalling and accelerator not working. They had to replace all 4 coil packs and 4 spark plugs due to dark, tarry oil covering the parts. The repairman told me my engine was at risk of failing, and that the repairs he did would not last without a new engine. I am worried about the car stalling or failing while driving, which puts an accident occurring at greater risk. My complaints resemble symptoms tied to previous Hyundai/Kia engine recalls. I am requesting investigation and manufacturer action related to this issue.

Filed Sep 30, 2025 · Fuel system · NJ

2019 Kia Optima EX - 59,000 miles - car miss fires and shakes on start. After a few seconds the car calms down and I can drive. Very dangerous since the fuel can stop flowing and the car can stall at any speed. Very dangerous!! Looks like several Kia's from 2019-2023 have been recalled for the same issue - High Pressure Fuel Pump - if my car is having the same issue at 59,000 miles why is this car not recalled, Very Dangerous! The Kia K5 which took over for the Optima is on the list why not the Optima EX.

Filed Aug 27, 2025 · Electrical, Engine · TX

I was just driving then noticed lack of acceleration and the engine light flashing. Loosing acceleration mid driving posed a great safety risk because no other drivers would know the issue I was experiencing and risked causing an accident. The vehicle was taken for a fault code reading which indicated a knock sensor code, later it was inspected at the dealership who confirmed an ECU issue. The police or insurance have not inspected the vehicle for this particular issue.