2016 Kia Sedona: fire, smoke or burning smell

Filed May 2, 2026 · Fuel system · WI · fire

While driving car gas tank blew a hole and started on fire. Car then lost power while on fire while I was in traffic, luckily I was able to cut into a parking lot and people that were in traffic with me call 911. Fire department confirmed there was a hole in gas tank which sits right underneath driver side. Fire was only contained to where the gas tank and lines are. I have pictures.

Filed Dec 4, 2025 · Engine · TX

2016 Kia Sedona SX-L (VIN: [XXX]) equipped with 3.3L Lambda II GDI engine. This is the second engine failure — first engine failed due to head bolt studs separating from the block, second (mechanic sourced) engine began heavy smoking and nearly caught fire due to possible oil starvation/rod bearing failure. Vehicle is parked and unsafe to operate. Temperature gauge at time of incident was going towards above average operating temperature. This is the exact defect covered under multiple the federal safety agency investigations into Lambda 3.3L engine seizing/fire hazard (including PE23-019 for similar Kia Sorento models with the same engine, and defect petition DP24-002 specifically for 2016 Kia Sedona). Kia has extended the warranty on these engines to 15 years/150,000 miles for bearing damage in some cases, but no full recall exists yet. Requesting immediate investigation and inclusion in an engine fire recall similar to those for Theta engines. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Jun 13, 2025 · Engine · GA · fire

On Tuesday June 10, 2025 at approximately 11:43 am, while heading north on 75 at mile marker 148, my 2016 Kia Sedona caught fire. I initially became aware of a problem while heading southbound on 75. While listening to an audio book, my wife and I heard a sudden noise which appeared to come from the engine. I (the driver) I noticed that this noise (rattling/ ticking) only occurred when I accelerated. We pulled off at the nearest safe exit (exit 101/102 Cordele) at a Marathon gas station. I inspected the engine to see if we were low on oil or anti-freeze. I noticed that the oil was low, however we did not have any visible leaks at our home. I added 3 quarts of oil and the vehicle began making a ticking noise. I asked Siri to locate the nearest auto repair shop (Quality Auto Repair) which was approximately .5 miles away from our location. The mechanic on duty informed me that it was the engine and that because I was under 150,000 miles I could take it to a Kia dealership to have this replaced because it was a GDI engine. Instead continuing our trip south, we decided to head back toward home to take our van to a Kia dealership near our house. Approximately 42 miles into our drive back home the vehicle began to idle and then smoke came from the engine. I pulled over to the side of the road and opened the hood to investigate the potential problem and then suddenly flames came from beneath the van near the engine. I asked my wife and 14 year old daughter to exist rapidly. My wife had no issues, however we couldn't open my daughters door. She was able to successfully climb to the front and exit out of the passenger side safely. Within 10 mins or so, 70-75% of the vehicle was engulfed in flames. Prior to pulling over, none of my indicators were illuminated so there was no warning until the vehicle completely shut down. My insurance company has assessed that this is a total loss. Pics and videos are available upon request.

Filed Sep 15, 2024 · Electrical, Engine · TX · fire

What component or system failed or malfunctioned, and is it available for inspection upon request? The vehicle's engine and electrical system appear to have failed, resulting in a fire originating from the engine compartment. The vehicle is currently at a salvage yard and available for inspection upon request. How was your safety or the safety of others put at risk? The fire occurred while my wife was picking up our children from school. Fortunately, they were able to exit the vehicle safely, but the incident posed a significant risk to their safety and could have resulted in severe injury or death. The vehicle was completely engulfed in flames and is now unusable. Has the problem been reproduced or confirmed by a dealer or independent service center? The specific issue leading to the fire has not yet been reproduced or confirmed by a dealer or service center. However, the vehicle had been previously serviced by Gilman Honda on March 12, 2024, due to a loud grinding noise and issues with the air conditioning, for which I was charged $855. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? The vehicle has not yet been inspected by Kia or any other manufacturer representative. I have opened a case with Kia, and they are aware of the incident and have expressed interest in inspecting the vehicle. My insurance company has been informed, but they have not inspected the vehicle. The vehicle has not been inspected by the police. Were there any warning lamps, messages, or other symptoms of the problem prior to the failure, and when did they first appear? There were no warning lights or messages indicating a potential problem immediately before the fire. However, the vehicle had been experiencing intermittent grinding noises and air conditioning malfunctions, which were brought to the attention of the service department on March 12, 2024.

Filed Sep 13, 2024 · Engine · CA

On May 10, 2024 my van all of sudden started to jerk, stall and then die. My husband was able to make it to the side of the road before it died, but barely. There was no warning, no oil pressure lights, no engine lights nothing. It was running fine and then it wasn't. We took it to a shop because Valley Kia of Modesto was slammed. The mechanic at the shop told us we needed to make sure there was oil in the vehicle as there was none. I told them that I'm always keeping up with my oil. They repaired it and it cost close to $3,000. Then one month later on September 8, 2024. my husband and I are driving and out of the blue this time it starts to make a clinking noise, stall and die on us. It died on the highway and my husband was able to keep it rolling to the side of the road. Again, no warning, no oil pressure light, no signal light, no warning at all. Once we are safe, my husband checks the oil, there is none in the engine. We had only drove 2,446 miles in total from when we picked up the van from the shop on August 6th. From August 6th to September 8th and only 2,446 miles later all of of the oil the mechanic put in the van was gone. I took it to Valley KIA of Modesto and they tried to say it was the other mechanic's fault. I explained that there is an underlying issue with the vehicle causing it to use up so much oil and no warning or anything. There was never any oil leaks under the vehicle, oil leaking out of the engine, or smoke coming out of the tailpipe. Nothing to indicate something was wrong. Now they tell me I need a new engine and is not willing to admit that there is an extended warranty on the oil pressure switch due to it malfunctioning. They did admit that they can tell the check engine light is not registering that the engine is bad or showing any indication it's not running right. Now I have a KIA Sedona that needs a new engine due to faulty sensors and some other underlying issue of extreme oil consumption.

Filed Jun 19, 2024 · Engine · NC

Kia sedonas have known headgasket engine coolant leak issue that can result in engine failure and is dangerous. Engine coolant leak had been confirmed by smell initially, as well as white smoke, low coolant in reservoir. Then took to 2 separate mechanics who both verified engine coolant leak. First said did not fix these. The 2nd mechanic refused to fix due to difficulty removing this particular engine to repair, would not touch it. Got letter in the mail from kia directly saying "warranty extension on 2015-2016 kia sedonas with engine coolant leak" "take to dealer if above symptoms, and will be diagnosed at no cost, fixed at no cost etc"... Kia of asheville, nc dealer, wanted money to diagnose despite showing letter. Paid them. They verified engine coolant leak w relationship to headgaskets. Now wants approx $1000 to "look into it more" and kia customer service is not supporting dealer to fix this known issue with 2015-2016 kia sedonas regarding coolant leak. My engine could have caught fire or seized if I had not been so careful with it and immediately stopped driving. I have evidence verifying this from independent mechanics as well as kia. There is a serious risk of death of driving these vehicles, where a major recall needs to happen immediately. Without coolant, loose headgaskets, engines overheat and get destroyed and mine happened suddenly, and luckily I was not on the interstate. Welch automotive franklin nc was the first mechanic to diagnose, then stamey perfromance franklin nc was the second one to confirm, paramount kia asheville nc was the most recent one who still has it and now is trying to give it back without fixing..... Oddly enough they recalled the 2015-2016 sorentos with the same motor and issues, but not sedonas...... I can add diagnosis from welch and stamey performance as well if needed, but this is kia saying the headgasket coolant leak from their own mechanic. Also have more evidence. Please investigate this. Thank you!!

Filed Sep 6, 2023 · Engine · IN · fire

The vehicle started making a rattling noise, but there were no lights on the dash at all!. My husband checked the oil and there was no oil. (It wasn't even due for an oil change yet.) Even after adding 5 quarts of oil, the engine threw a rod through the oil pan while it was being driven down the road. Then the engine caught on fire. Thankfully, my husband was able to get the car to the side of the road without causing an accident or getting burned. There were chunks of metal and oil sprayed all over the road. We had to have it towed and upon an independent mechanic's inspection, found out that the engine was completely destroyed and would have to be replaced and would probably cost about $8,500 (not including the added cost of a rental vehicle while the engine is replaced.) We had just had the oil leak recall completed in May and the local Kia dealership said everything was fine. My husband attempted to call Kia directly as well as the local Kia dealership, but no resolution has been reached.

Filed Aug 4, 2023 · Engine · NC · fire

Engine caught fire while traveling on the highway. It was towed to the dealer. Dealer told us that engine failure and fire had been caused by oil leak, which occurred even with us bringing the car in for routine maintenance regularly and as recommended by Kia. Yes, our safety was put at risk as our engine failed and caught fire while we were traveling at high speed on a highway. There was no warning prior to this happening, and I had just brought the car into the dealer for routine maintenance within two weeks prior to the fire. With that said, I had been bringing the car to the dealer for routine maintenance regularly and bringing to their attention that the "low oil" warning light would appear intermittently, which it should not have done as I WAS bringing the car in for regular maintenance and oil changes. They did not seem to feel that that was an issue and would replenish the oil and send us on our way.

Filed Jul 22, 2023 · Engine · CA · fire

While driving down the road, the car started sputtering and smoking. There were no warning lights on the dash, or irregular readings. My son pulled over and flames were coming from underneath the vehicle. Upon immediate inspection, there was an oil trail in the road behind the vehicle and pieces of the rod and oil pan. They said it looked like the engine threw a rod, damaging the oil pan, and causing the fire. We are still awaiting an independent inspection and solution from Kia, but they’re taking their time. Thankfully my son was able to exit the vehicle quickly and safely.

Filed Nov 1, 2022 · Fuel system · CT

Car has a strong gas smell coming from front area through vents, when opened hood strong gas is smelled. Car is now stalling when starting. Afraid that car will burst into flames and explode. I have read that there was a recall due to cracked fuel rail but my 2016 does not fall within the model years. This is ridiculous that it’s the exact same thing happening to my 2016 sedona. The smell of gas is excessive and I had to take all of my kids out of the car and now do not trust to drive it. My car was completely fine and how can something randomly crack and cause this. No light or warning indicates this issue.

Filed Oct 27, 2022 · Engine · 117,000 miles · KS

The contact owns a 2016 Kia Sedona. The contact stated that while driving at an undisclosed speed, the vehicle made abnormally loud rattling sounds with black smoke coming from the engine. Additionally, there was oil leaking onto the ground while driving. The vehicle was towed to the dealer where it was determined that the engine needed to be replaced. The dealer replaced the engine. The manufacturer was not made aware of the failure. The failure mileage was approximately 117,000.

Filed May 26, 2022 · Engine · 80,900 miles · MN

The contact owns a 2016 Kia Sedona. The contact stated while sitting in the vehicle, there was smoke coming from under the hood. There were no warning lights illuminated. The vehicle was towed to an independent mechanic to be diagnosed. The contact was informed that the hose was ruptured and the radiator failed. Additionally, the contact stated that the engine needed to be repaired. The radiator was replaced. The manufacturer was notified of the failure. The approximate failure mileage was 80,900.