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Kia Sportage fire or smoke problems

221 of the 4,730 owner complaints about the Kia Sportage describe fire, smoke or burning smell, most of them for the 2017 model year.

owner complaints
221
worst model year
2017
typical repair cost reported
$5,000
typical mileage
85,000
Is there a fix? There are 6 recalls for this area of the car. See below

By model year

What owners say

Filed Nov 9, 2026 · Electrical, Engine · NJ · fire

On October 25, 2026, at approximately 6:16 PM, while driving east on I-78 in Newark, New Jersey, my 2018 Kia Sportage caught fire in the engine compartment. There was no crash. Everyone in the vehicle got out safely and there were no injuries. The vehicle was a total loss. The fire department and New Jersey State Police responded (NJSP case D030202601287R). My insurer, Travelers (claim JFJ1199-001), has handled the total loss. I later learned of the federal safety agency recall 21V‑137 (Kia SC206), a fire risk caused by a short circuit in the HECU (hydraulic electronic control unit). A VIN check showed no open recalls on my vehicle, so I do not know whether the recall repair was ever performed or whether the defect caused this fire. I am reporting the fire so it is on the record.

Filed Oct 22, 2026 · Brakes, Electrical · PA · fire

I was driving and my vehicle and saw smoke and it caught on fire and burnt..

Filed Oct 19, 2026 · Engine · PA · fire

Driving home noticed smoke from under the hood, pulled over noticed smoke coming through the vents inside the car. Shut it off and got out called 911, they're were no warning lights or messages, the car was a total loss as I only carried liability, when fire trucks arrived, the whole front of the car was engaged

Filed Oct 8, 2026 · Engine · NC

The Hydraulic Electronic Control Unit (HECU) and electrical system malfunctioned, causing a severe short circuit, total power collapse, and an engine compartment thermal event (heavy smoke). The vehicle has an open, incomplete federal safety recall (the federal safety agency 22V051 / Kia SC227) for this exact fire and short-circuit hazard. The vehicle is intact, unmodified, and available for inspection upon request at the dealership. My safety and the safety of other motorists were put at severe risk. The vehicle suffered a catastrophic electrical shutdown while in motion on a public roadway. The sudden loss of engine power, power steering, and power brakes created an immediate collision risk. Smoke pouring from under the hood exposed occupants to toxic fumes and an imminent risk of a vehicle fire, forcing an emergency roadside evacuation. The authorized Kia dealership confirmed a total failure. The technician noted the engine is locked up and cannot be rotated manually. The diagnostic report reveals a cascading electrical/system collapse: the starter is completely dead (only clicking), and codes P0014 (Exhaust Camshaft Timing) and P0299 (Turbocharger Underboost) were thrown. This combination of an inoperable starter alongside timing and boost system corruption directly aligns with a sudden, catastrophic voltage drop and short circuit under the hood. The car was inspected by the dealer's technician. They recommend a $12,000 out-of-pocket engine, starter, manifold, and turbo replacement by citing an unrelated, missing class-action software update (KSDS), actively ignoring the open safety recall and the thermal symptoms. There were no long-term warning signs or prior symptoms. The symptoms appeared suddenly and concurrently at the moment of failure. Immediately before the vehicle died, smoke began pouring from the engine compartment, and the dashboard lights flashed before the car died.

Filed Sep 27, 2026 · Engine · KS

My daughter's 2020 Kia Sportage S was purchased September 22, 2025 from a Nissan Dealership with 96,574 miles on it. It dove great. She used it less than 20 miles per day on residential streets to get to and from work and to church on Sunday. It was not used for interstate or freeway driving. By June of 2026, we noticed that it was requiring more oil between oil changes. The oil level was checked at least once every other week to see if more oil needed to be added. We were adding about a quart of oil every two to three weeks although there was no evidence of excess smoke coming from the exhaust. Then on my daughter's way to work on August 13, 2026 she experienced a sudden shaking of the car and the engine light came on. She immediately pulled over and turned off the engine. We were out of town at the time so my son came to see what was wrong with the car. He checked the engine oil first and it was within the right level. The car was limped to the local Kia dealership to trouble shoot it and they said that there was evidence of rod/bearing failure in one cylinder that was causing the shaking. There is no fix for it other than to replace the engine at a dealer discounted price of $6,600. Kia corporate is offering a $1,000 credit toward the repair and the dealership is contributing $4,040 to the engine replacement. The car has 103,510 miles on it now. The Theta II 2.4 engine had an engine settlement that covered model years through 2019. Ours is a 2020 that was built in May 2019 and has the same engine that failed under the engine settlement. But ours is not covered. We are still in the process of working with the local Kia Dealership and Kia Corporate to make it right on an engine that clearly has known problems causing premature engine failures. I have owned or recommended to family members to buy Kia/Hyundai vehicles and between all of us we have had 13 Kia/Hyundai vehicles. This may be the last Kia/Hyundai vehicle that we own...

Filed Sep 10, 2026 · Electrical, Engine · RI · fire

Shortly after driving away, before reaching a highway on-ramp, I noticed smoke coming from the vehicle. I turned around and returned to the location. By the time I arrived, the vehicle was emitting black smoke, and shortly after, it was fully engulfed in fire before I could retrieve a fire extinguisher. Vehicle has a documented history of a known manufacturer recall related to an electrical/HECU component and a separate high-pressure fuel pipe recall, both reportedly remedied prior to this incident

Filed Aug 4, 2026 · Engine · NY

The vehicle is have issues every time I get and oil change the vehicle loses about 2 qt of oil there are no leaks that are notice but the lost of engine oil still happens this oil could cause the engine to turn on fire it is nerve reacting to every often to check the oil level dealership are brushing this problem as they don't seem to know what is causing this issue if customer don't check

Filed Aug 2, 2026 · Engine · IL · fire

Engine caught fire , insurance denied the claim . Kia has a class action lawsuit Theta 2 . It was towed into the dealership for approximately 3 mts . During the diagnostic they discovered a crack in the number 3 cylinder wall . They rejected the claim due to what they said was a leaky valve cover gasket even though it had been replaced within the last year . The car has 66,000 miles and has been well maintained. There’s copious examples of similar of engine failures and Kia gives the same reason for not fixing the problem.

Filed Jul 17, 2026 · NY · fire

My 2020 Kia sportage spontaneously caught fire. It started smoking about 1/3 mile from my destination. There were no dash lights on and the temperature gauge was not elevated and was below half so it wasn’t the engine overheating. I pulled into the parking lot and shut off the car and the smoke then increased and turned darker rapidly and the car caught fire and was quickly engulfed and then there were several explosions. The car was a complete loss. Had I taken any more time to figure out the smoke I would have been a casualty.

Filed Jun 26, 2026 · Electrical, Engine · WA · fire

I was driving eastbound in my 2012 Kia Sportage on I-82 just past Benton City MP97 at about 11AM on Monday June 22, 2026, when my engine knocked twice, the red check engine light came on, and I lost power. I pulled over off the road next to a concrete barrier that was beside a rock roadcut. My flashers would not operate, I put it into park, turned off the ignition and immediately noticed the smell of burning oil or rubber. I had 2 half gallon containers of water on my front seat, so I popped the switch, lifted the hood, used the prop rod to hold the hood up as I started dowsing the flames that were popping up on the passenger side of my engine compartment near the firewall. After using both half gallons, I ran to the rear of the vehicle, opened the hatchback, and grabbed a gallon spray bottle of water and brought that back around to the front of the vehicle. By this point the prop rod holding the hood was bending and the flames were popping back up, I pumped the sprayer and directed a stream of water with my left hand and used my right to hold up the hood as the prop rod was not working. After the fire was completely out, I returned to the rear of the vehicle, donned my reflective vest, put a portable flasher on my vehicle, and at this point a Benton County fireman in a pickup arrived - he was called by a motorist that saw me pulling over with smoke trailing my vehicle. The fireman was followed by a large firetruck and crew. They propped up the hood with a bar and inspected the motor to verify the fire was completely extinguished. They took my information and left. A Washington State Patrol arrived, assessed the scene and offered assistance, but I already had called my wife so he left me to wait for her. He told me I had 24 hours to get the car off the interstate. I had the car towed to my driveway by A&E towing at about 2:30PM. I just realized this morning that I ought to report it to you. I haven't tried to start it, but I'm sure it won't.

Related recalls

Electrical system: instrument cluster/panelReported January 26, 2026 · 42,677 vehicles affected
What is wrong
Kia America, Inc. (Kia) is recalling certain 2025 Kia K4, 2025-2026 Sorento, Sorento Hybrid, Sorento Plug-In Hybrid Electric (PHEV), 2026 Sportage, Sportage Hybrid, Sportage PHEV, K5, EV9, Carnival, and Carnival Hybrid vehicles. Due to a software error, the instrument panel display may fail. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) numbers 101, "Controls and Displays" and 138, "Tire Pressure Monitoring System."
Risk
An instrument panel display that fails to show critical safety information, such as the speedometer, tire pressure, or warning lights, increases the risk of a crash.
Remedy
The instrument panel display software will be updated over-the-air (OTA) or by a dealer, free of charge. Owner notification letters are expected to be mailed March 26, 2026. Owners may contact Kia Customer Service at 1‑800‑333‑4542. Kia's number for this recall is SC361. Vehicle Identification Numbers (VINs) involved in this recall will become searchable on on February 9, 2026.

Recall number 26V046000 · Recall details

Electrical system: instrument cluster/panelReported April 26, 2023 · 108,936 vehicles affected
What is wrong
Kia America, Inc. (Kia) is recalling certain 2023 Sportage, Sportage Hybrid, Sportage Plug-in Hybrid, Niro Hybrid, Niro Plug-in Hybrid, Soul, and Telluride vehicles equipped with a digital instrument cluster containing a 4.2" LCD screen.  The instrument cluster may fail to display any information when the vehicle is started.  As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 101, "Control and Displays," and 138, "Tire Pressure Monitoring Systems."
Risk
A blank instrument cluster display will not show critical information, such as tire pressure, warning messages, and warning lights, increasing the risk of a crash.
Remedy
Dealers will update the instrument cluster software, free of charge. Owner notification letters were mailed May 26, 2023. Owners may contact Kia customer service at 1‑800‑333‑4542. Kia's number for this recall is SC270.

Recall number 23V298000 · Recall details

Electrical system: alternator/generator/regulatorReported August 29, 2022 · 19,701 vehicles affected
What is wrong
Kia America, Inc. (Kia) is recalling certain 2023 Sportage vehicles. The alternator battery positive terminal nut may loosen, which can result in an engine stall or an electrical surge.
Risk
An engine stall increases the risk of a crash, and an electrical surge increases the risk of a fire.
Remedy
Dealers will inspect and tighten the alternator battery positive terminal nut, as necessary, free of charge. Owner notification letters were mailed September 23, 2022. Owners may contact Kia customer service at 1‑800‑333‑4542. Kia's number for this recall is SC248.

Recall number 22V651000 · Recall details

Electrical system: wiringReported November 10, 2016 · 71,704 vehicles affected
What is wrong
Kia Motors America (Kia) is recalling certain model year 2008-2009 Kia Sportage vehicles manufactured August 9, 2007, to May 13, 2009. The wire harness cover on the Hydraulic Electronic Control Unit (HECU) may be improperly sealed allowing water to get onto the HECU circuit board. If the water is contaminated with salt, such as could occur from melted snow, the wire harness connector pins may corrode and the circuit board may short circuit.
Risk
If the HECU short circuits, there is an increased risk of an engine compartment fire.
Remedy
Kia will notify owners, and dealers will inspect the connector pins for corrosion, if no corrosion is found, the connector cover will be replaced. If corrosion is present, the dealer will replace the HECU assembly and the connector cover, free of charge. The recall began on November 28, 2016. Owners may contact Kia customer service at 1‑800‑333‑4542. Kia's number for this recall is SC138.

Recall number 16V815000 · Recall details

Electrical systemReported July 27, 2000 · 66,482 vehicles affected
What is wrong
Vehicle description: sport utility vehicle. These vehicles were distributed with owners manuals with an incorrect jump start diagram. The written instructions for jump starting are accurate. However, the diagram depicts the jumper cables attached to the wrong polarity terminals. If the diagram were followed without reference to the instructions, the resulting improper connections could cause the battery to rupture aggressively due to increased internal pressures.
Risk
This could cause potential serious injury to bystanders.
Remedy
Owners will be provided with an adhesive label with the correct illustration to permanently affix to their respective owners manuals.

Recall number 00V205000 · Recall details

Electrical system: wiringReported November 19, 1999 · 76,986 vehicles affected
What is wrong
Vehicle description: sport utility vehicles. The wires connected to the c123 and c124 connectors can be put under tension by movement of the engine, thus pulling the wires and connectors, loosening them and resulting in a loss of circuit continuity.
Risk
This condition can cause engine stalling, increasing the risk of a crash.
Remedy
Dealers will install spring clips to lock the connectors together. In addition, the dealers will be instructed to solder a splice in the wire harness.

Recall number 99V325000 · Recall details

Questions about the Kia Sportage fire or smoke

Which Kia Sportage years have fire, smoke or burning smell problems?

The model years with the most reports are 2017 (31 complaints), 2012 (26 complaints) and 2008 (16 complaints).

How much does it cost to fix fire, smoke or burning smell on the Kia Sportage?

Owners who mentioned a price put the repair at about $5,000 (median of 9 complaints that include a dollar amount). Costs vary with mileage, warranty and where the work is done.

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