Fuel leak from top of the fuel tank when in motion.
The worst 2016 Ktm 690 Duke problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
Problems by type
Tap a problem to see which part fails, at what mileage and in which other years.
- Fuel system11
- Body2
- Engine1
Specific symptoms reported on the 2016 Ktm 690 Duke
Recalls 1
Fuel system, gasoline: storage: tank assembly: filler pipe and cap
- What is wrong
- KTM North America, Inc. (KTM) is recalling certain 2016-2017 KTM 690 Duke motorcycles. The affected motorcycles may leak fuel from filler cap area of the fuel tank.
- Risk
- A fuel leak increases the risk of fire or injury to the rider.
- Remedy
- The recall began January 2, 2018. Customers may contact KTM customer service at 1‑888‑985‑6090.
Recall number 17V388000 · Recall details
Technical service bulletins for the 2016 Ktm 690 Duke 1
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
What 2016 Ktm 690 Duke owners say
Most recent owner complaints, unedited.
While riding motorcycle gasoline started leaking from the top of the tank leaking down both sides of the bike and saturating my pants with gasoline and ruining the finish of bike. The consumer stated the motorcycle constantly smelled of fuel, easily overheated, consumes oil stalls at random, and sometimes would not restart for long periods of time. The fuel leakage caused damage to the finishing frame, swingarm, and plastics on the motorcycle. The exhaust would turn red hot and glow. Fuel also leaked onto the exhaust. The consumer stated the manufacturer and dealer were contacted, but did not offer any assistance. Updated 10/02/2017
Gas fumes leaking from motorcycle. Gas tank may be leaking at top filler due to warping plastic gas tank.
Takata recall tank leaking
Fuel tank (plastic) is warped and leaks fuel and fuel vapor near the upper flange seal. Tank was replaced once by ktm under warranty with the same plastic tank as the original, the problem is less but persists, fuel smell is still coming from the tank, fuel vapor is still escaping. I know of two other 2016 ktm 690 duke motorcycles with this same exact problem and I believe this fuel tank failure is due to poor fuel tank design. This is both a safety issue and an environmental issue. A recall on this fuel tank should be considered.
Gas tank leaks from filler cap. The dealer changed it 3 times. It still leaks. I know three people who's 2016 ktm 690 duke leaks fuel from the filler cap.
Vehicle's fuel tank has warped around the filler neck. This causes gas to leak out of the top when full. Vehicle needs to be in motion of this to happen as fuel will slosh around. Fuel tank is made of plastic and will need replacement to fix the issue. This is a safety hazzard.
There is a deformity where the fuel tank connects with the fuel lid/cap. It appears wavy which doesn't allow for a proper seal between the tank and lid. When the tank is full and the motorcycle is tilted side to side it sloshes the fuel and fuel leaks out of the tank. Fuel leaks when turning on the roadway.
Flange on fuel tank where filler cap attaches is warped allowing fuel to run out into electrical wiring below. Fuel leaks out when motorcycle is in motion.
The fuel tank on my 2016 ktm 690 duke does not seal around the fuel door. Gas can spill out of the top of the tank, especially with a full tank. The fuel tank is also open to the atmosphere causing vapor to enter an enclosed parking garage. The tank appears to be warped at the area where the fuel door is mounted to the tank. The gas smell has always been present since purchasing the bike but I did not find the problem until 6 months later. The dealer was notified and they said to immediately bring the bike in. There were several other bikes of the same model year and model with the same problem at my the dealer.
Compare the 2016 Ktm 690 Duke
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Questions about the 2016 Ktm 690 Duke
Is the 2016 Ktm 690 Duke reliable?
Owners have filed 11 complaints about the 2016 Ktm 690 Duke, 1.8 times a typical 690 Duke model year.
What is the most common problem with the 2016 Ktm 690 Duke?
Fuel and propulsion system, with 11 complaints, typically around 1,600 miles. Next is body (2).
How many recalls does the 2016 Ktm 690 Duke have?
1 recall, covering fuel system, gasoline.
Was there a recall on the 2016 Ktm 690 Duke fuel system?
Yes, 1 recall: 17V388000. Check your VIN to see if your car still needs the free repair.
VIN decoder
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