2016 Mazda CX-9: engine overheating

Filed Oct 31, 2026 · Engine · FL

**the federal safety agency VEHICLE SAFETY COMPLAINT – ENGINE FAILURE AND UNAVAILABLE REPLACEMENT PART** I am filing this complaint regarding serious engine problems with my 2016 Mazda CX-9 equipped with the 2.5L SKYACTIV-G Turbo engine. My vehicle experienced significant engine problems, including overheating, diagnostic trouble codes P0014 (exhaust camshaft timing/VVT system performance) and P0303 (cylinder 3 misfire). Following diagnosis, the cylinder head was found to be cracked, requiring machining and replacement of the timing kit. Despite these extensive repairs and expenses, the vehicle continues to have unresolved engine problems, including rough idling. The vehicle has not been fully repaired because I cannot obtain the exhaust-side Variable Valve Timing (VVT) actuator required to complete the repair. I have been unable to locate this component, and Mazda USA has indicated that the part is not available through its U.S. or Canadian parts network. This leaves me with a vehicle that cannot be properly repaired due to the apparent unavailability of a critical engine component. I find it unacceptable that an essential engine component for a Mazda vehicle cannot be sourced through the manufacturer or its authorized parts network. The situation has resulted in significant financial hardship, prolonged vehicle downtime, and the inability to restore my vehicle to proper operating condition. I am concerned that the underlying engine and VVT-related problems may represent a broader safety and reliability issue affecting other owners of 2016 Mazda CX-9 vehicles equipped with the 2.5L turbocharged engine. I respectfully request that the federal safety agency investigate the reported engine problems, including overheating, cylinder-head cracking, VVT actuator failures, and the availability of replacement components. I also ask that the federal safety agency determine whether these conditions represent a safety defect that warrants further investigation or corrective action by Mazda.

Filed Oct 6, 2026 · Engine · CO

We discovered the problem by accident -- pulled out of our garage and there was a coolant puddle on the garage floor. No dashboard warnings, no overheat messages, no visible symptoms before that. That's what makes this failure mode dangerous: it loses coolant silently, and you find out from a puddle or from an overheat, not from the car telling you. A Mazda dealership confirmed the failure during a multi-point inspection by one of their master technicians (September 2026): coolant leaking from the back of the cylinder head, no signs of coolant and oil mixing, and a scan showing no history of overheating. Their recommendation is cylinder head replacement. The vehicle is available for inspection on request. This exact failure mode is a known design defect on 2016-2020 CX-9s with the 2.5T engine. Mazda itself acknowledged it -- special service program CSP11 ("Coolant Leaks at Cylinder Head Warranty Extension," the federal safety agency doc MC-11011136-0001, issued October 2024). That program extended the powertrain warranty to 10 years / 120,000 miles for precisely this failure, covering vehicles produced before June 2020 -- which includes this one. Here's the part that gets me: my vehicle is in the CSP11 VIN range, and the defect was diagnosed inside the program's 10-year date window. But the odometer is past 120,000 miles, so coverage was denied. The owner notification for CSP11 didn't go out until November 2024 -- to original owners. I bought this vehicle used, and never received that notice, so the extension was effectively invisible to the person actually driving the car as it crossed the mileage threshold. A manufacturer-documented design defect shouldn't lose all coverage on a technicality for used owners. Cause: UNKNOWN. The crack is at the cylinder head stud bolt hole area, matching Mazda's own documentation (TSB 01-002/23). No maintenance schedule prevents a casting crack.

Filed Sep 30, 2026 · Engine · OH

Cracked head cyclinder leaking. Unsafe to drive, coolant can leak into engine if not already. They are aware of it and extended a warranty for the issue in 2024. However people like me, my coolant didn't leak until this year 2026. There have been lawsuits on this issue, but they are still failing to address this issue. They created another part to replace the defected part which costs around $6000-$7000. Yes, took it to a Mazda dealer and confirmed the issue and they can fix but cost would be out of pocket. No warning at all. The only way this was discovered was the smell of the coolant leaking.

Filed Apr 28, 2026 · Engine · WA

The cylinder head (which involves the engine cooling system) has a known manufacturer defect that affects all year/models of the Mazda CX-9 with turbo. The manufacturing defect poses a risk to motor vehicle safety in a group of vehicles or equipment of the same design and/or manufacturer. Specifically, the overheating and failure of the engine can occur at any time, without warning. This puts my family at risk of being stranded on a roadway, particularly because my car is often driven in rural areas. The manufacturing defect is significant and is acknowledged by Mazda: Mazda has offered owners a voluntary, limited, warranty extension (CSP11) of 10 years or 120,000 miles. The voluntary warranty extension is not sufficient because it is limited in duration while the safety risk can happen at any time after the warranty extension expires. The warranty extension essentially only applies to about half of the expected lifetime of the car. the federal safety agency should determine that a recall and repair should be issued by Mazda that does not expire. The engine is defective, poses a safety hazard, and Mazda has fixed the engine for subsequent models (starting in 2021), so a repair is available.

Filed Oct 25, 2025 · Engine · CA

Cylinder head crack. Combustion gasses leaking into coolant causing overheat. Combustion gasses bleeding into oil causing excessive crankcase pressure.

Filed Nov 13, 2024 · Engine · NV

While my wife was driving her 2016 Mazda Cx-9 Grand Touring on the freeway, many of the dashboard indicator lights came on warning her the engine was over heating and to pull over immediately. While she was attempting to move over to the shoulder, smoke appeared from underneath the engine hood which made it difficult to safely move over to the shoulder. She believed the car was on fire so immediately exited the vehicle along with her sister whom was pregnant. I arrived within minutes and noticed the engine compartment was smoking and coolant/engine oil leaking underneath the car. The car was towed to my local Mazda dealership where I was advised days later the engine needed to be replaced due to blown head gaskets. They advised the vehicle over heated causing oil and coolant leaking from cylinder head that is warped. This repair would cost $11, 179.29. Mazda service advisor also mentioned the radiator and lower/upper radiator hoses needed to be replaced. This repair would cost $2691.28. This incident could've resulted in serious injuries or death from a known issue with these engines by Mazda. It's only a matter of time before this failed engine turns into a fatality. Do the right thing Mazda and fix these engines. Your reputation is on the line.

Filed Oct 29, 2024 · Engine · VA

Sudden and dramatic loss of engine coolant. Received a warning that engine was overheating, and to shut off engine. Quickly obeyed the prompt and found that most of the engine coolant had been lost due to a catastrophic failure of either the head gasket or head itself.

Filed Oct 1, 2024 · Engine · OR

Cylinder head coolant leak. No warning lights.

Filed Aug 27, 2024 · Engine, Transmission · FL

August 2nd I noticed a smell of Coolant coming from my car. I looked under my car and noticed it leaking green coolant. I took it to Mazda where they had it for 7 days to then give me a $6,300 estimate with possible added expenses. They diagnosed it as a cracked cylinder head and needs a gasket as well. I am a single mother and have work but I cannot afford that repair especially since Mazda is not going to honor there vehicle and what they stand by. With this issue with the coolant leak and the cracked cylinder the vehicle could have overheated and go into limp mode and come to a sudden stop with my children in the car while driving on the road. I could be hit as this puts my family at risk of injury while we go to school or work. Mazda has done nothing but tell me to submit a claim with customer service which I have. I had my case manager call me once and left a voicemail and I have called multiple times and have not heard back. There was no warning of this until I found forums and other stories that this unfortunately has happened to hundreds of Mazda owners.

Filed Jun 25, 2024 · Engine · 92,000 miles · CA

The contact owns a 2016 Mazda CX-9. The contact stated while driving at an undisclosed speed, the check engine warning light illuminated, and the vehicle started shuddering and overheating. The vehicle was taken to an independent mechanic who diagnosed the vehicle and determined that the failure was related to a cracked head gasket. The vehicle was not repaired. The contact related the failure with the Technical Service Bulletin: 01-03/21; however, the vehicle was not included. The manufacturer was not notified of the failure. The failure mileage was approximately 92,000.

Filed Jun 4, 2024 · Engine · SC

2016 Mazda CX-9 is leaking coolant from exhaust side of engine cylinder head. This issue has been confirmed by a Mazda dealership in North Charleston, South Carolina. The issue first appeared shortly after replacing the water pump (performed by the same dealership). The issue is known and documents on Mazda TSB 01-002/23 - COOLANT LEAKS AT CYLINDER HEAD. The safety of my family was put at risk as there was no indication of a cracked head until there was coolant leaking on the driveway. Should the car have overheated without the indication of a coolant leak, the car would have been placed in to limp mode. Prior to the leak, there were no warning lamps or messages indicating the issue. Further, the Mazda dealership did not detect the issue at the time of replacing the water pump.

Filed May 30, 2024 · Engine · FL

The contact owns a 2016 Mazda CX-9. The contact stated that while driving at an undisclosed speed, the vehicle stalled. Several unknown warning lights illuminated. The contact stated after the vehicle cooled off, the was able to be restarted. The contact checked under the vehicle and stated that there was coolant leaking on the ground. The vehicle was taken to an independent mechanic, where it was diagnosed with a coolant leak behind the engine. The vehicle was not repaired. The contact related the failure to Technical Service Bulletin: 01-002/23. The dealer referred the contact to the manufacturer for assistance. The contact was unable to reach the manufacturer for assistance. The failure mileage was unavailable.